• Title/Summary/Keyword: Mechanical Machine

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A Study on Reducing Profile Error of Multi Spindle Control in NC Machine Tools (NC 공작기계(工作機械) 동시다축제어(同時多軸制御)에서의 오차 저감)

  • Park, Jong-Bong
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.115-121
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    • 2000
  • This paper presents reducing method of profile error on a mechanical tuning for multi-spindle control of NC machine tools. To reduce the profile error in the feed drive system, it is useful to adopt same transfer function of multi spindle machine tools. By selecting the correction vector of servo rigidity and natural vibration on JK map, multi spindle control can be tuned by mechanical parameters with small profile error.

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Design of a Machine Tool containing a 3-strut Parallel Kinematic Structure (병렬구조 머시닝센터 설계기술)

  • Kim, Tae-Jung;Kim, Suk-Il;Nah, Seung-Pyo;Kim, Ki-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.878-885
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    • 2011
  • A kinematically-hybrid 5-axis machine tool is analyzed from the perspective of machine tool design. Its kinematic characteristics are pointed out, which should be considered during the conceptual design process. A result of the structural analysis of the machine is presented, which is performed during the detailed design process. It is also presented how we improve the thermal characteristics of the machine tool by changing the installation position of the actuators.

A Study on Post-Processing and Machine Simulation of AC Type 5-Axis Machine Tool for Machining of Mold Surface (금형 곡면 가공을 위한 AC타입 5축 가공기의 포스트프로세싱 및 머신 시뮬레이션에 관한 연구)

  • Yun, Il-Woo;Hwang, Jong-Dae;Ko, Dae-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.30-35
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    • 2021
  • In this study, a machine simulation system was built using the actual scale of an AC-type 5-axis machine tool for mold surface machining that can be used in applications, such as, modeling and machine building, stroke, and collision detection. The validity of the 5-axis machine simulation system was verified by performing tool path generation, post-processing, machine simulation, prototype motion simulation, and an actual cutting experiment. This entire process was intended to activate the 5-axis machining in mold surface machining.

Application of machine learning methods for predicting the mechanical properties of rubbercrete

  • Miladirad, Kaveh;Golafshani, Emadaldin Mohammadi;Safehian, Majid;Sarkar, Alireza
    • Advances in concrete construction
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    • v.14 no.1
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    • pp.15-34
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    • 2022
  • The use of waste rubber in concrete can reduce natural aggregate consumption and improve some technical properties of concrete. Although there are several equations for estimating the mechanical properties of concrete containing waste rubber, limited numbers of machine learning-based models have been proposed to predict the mechanical properties of rubbercrete. In this study, an extensive database of the mechanical properties of rubbercrete was gathered from a comprehensive survey of the literature. To model the mechanical properties of rubbercrete, M5P tree and linear gene expression programming (LGEP) methods as two machine learning techniques were employed to achieve reliable mathematical equations. Two procedures of input variable selection were considered in this study. The crucial component ratios of rubbercrete and concrete age were assumed as the input variables in the first procedure. In contrast, the volumes of the coarse and fine waste rubber and the compressive strength of concrete without waste rubber were considered the second procedure of the input variables. The results show that the models obtained by LGEP are more accurate than those achieved by the M5P model tree and existing traditional equations. Besides, the volumes of the coarse and fine waste rubber and the compressive strength of concrete without waste rubber are better predictors of the mechanical properties of rubbercrete compared to the first procedure of input variable selection.

100 kN Deadweight Force Standard Machine and Evaluation

  • Park Yon-Kyu;Kim Min-Seok;Kim Jong-Ho;Kang Dae-Im;Song Hou-Keun
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.961-971
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    • 2006
  • A deadweight force standard machine is a mechanical structure that generates force by subjecting deadweights to the local gravitational field. The Korea Research Institute of Standards and Science (KRISS) developed and installed a 100 kN deadweight force standard machine for national force standards. It can generate forces from 2 kN to 110 kN in increments of 1 kN. The uncertainty of the force machine was estimated and declared as $2\times10^{-5}$. This 100 kN deadweight force machine was compared with the 500 kN deadweight force standard machine at KRISS and the 20 kN and 50 kN deadweight force standard machines at the National Metrology Institute of Japan (NMIJ). The measurement results showed good agreement between the deadweight force machines, and the accuracy level of the 100 kN deadweight force machine was verified.

A Study on the Test Workpiece for Accuracy Evaluation of 5-Axis Machine Tool (5축 공작기계 정밀도 평가를 위한 표준 공작물에 관한 연구)

  • Youn, Jae-Woong;Kim, Ki-Hwan;Park, Jong Tak
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.431-439
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    • 2014
  • Recently, a demand for precision 5-axis machine tools is significantly increasing, and the maintenance of machine tool accuracy becomes more important. it is very difficult to evaluate to accuracy of 5-axis M/C in the production site since it needs expensive measuring equipment and skilled engineer. On the other hand, evaluation items of 5-axis M/C are not systematically organized in the existing KS and ISO standards. In this study, the evaluation items for 5-axis M/C were derived systematically and a test workpiece was developed to evaluate the machine tool accuracy more easily. The error sources of machine tool can be estimated by machining and measuring of the test workpiece. The correlation between the machine tool accuracy and the accuracy of machined test workpiece was analyzed. As a result, the accuracy of machined test workpiece represented the accuracy of machine tool and the error sources very effectively.

A Study on Status of Domestic Machine Tools Remanufacturing Technology Development and Improvement of Standard Process (국내 공작기계 재제조 기술개발 현황 및 표준공정 개선방안 연구)

  • Sung-woo Shin;Sang-Seok Seol;Young-Hwa Roh;Hyun-Su Kim;Min-Seong Park;Won-Jee Chung
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.2_2
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    • pp.415-424
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    • 2024
  • This study analyzes trends and characteristics of the machine tool remanufacturing industry and proposes a standard process that considers environmental impact assessment during the remanufacturing process. First, trends in remanufacturing and environmental regulations are reviewed. And the current status of the machine tool remanufacturing industry and cases of national R&D projects related to machine tools are analyzed. Machine tool remanufacturing has a high resource saving effect, and remanufacturing is carried out as a finished product rather than as a part. And the scope of remanufacturing work is very wide due to the performance improvement of the machine and the addition of features. In order for the machine tool remanufacturing industry to be competitive, it is necessary to create products with high added value. In addition, in order to respond to international environmental regulations, it is necessary to secure related data by conducting an environmental impact assessment together during remanufacturing.

Scheduling of flexible manufacturing systems with the consideration of tool set-up times (공구셋업시간을 고려한 유연생산시스템의 스케쥴링)

  • Yim, Seong-Jin;Lee, Doo-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.90-101
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    • 1998
  • This paper presents a scheduling method that uses Petri net modeling and heuristic search to handle the tool setup. In manufacturing systems, a tool is attached to a particular machine to process a particular operation. The activity to attach a tool to a particular machine and detach the tool from the machine requires time. The processing time of operations varies according to the attached tool and the machine used. The method proposed in this paper uses Petri net to model these characteristics and applies a search algorithm to the reachability graph of the Petri net model to generate an optimal or near-optimal schedule. New heuristic functions are developed for efficient search. The experimental results that show the effectiveness of the proposed method are presented.

Analysis of Mechanical Fixation Made of Aluminum Alloy in an Axial Flux Permanent Magnet Machine

  • Lee, Jiyoung;Park, Byounggung;Koo, Daehyun
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.309-313
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    • 2014
  • This paper presents an eddy current loss analysis of a Mechanical Fixation (MF) made of 6061 aluminum alloy, which is used for an NS type double-rotor single-stator axial flux permanent magnet machine. The prototype MF made of aluminum alloy shows good mechanical performance, but poor electro-magnetic performance, since the machine's efficiency can decrease because of eddy current loss in the MF. In order to prevent efficiency decrease, a modification of the MF structure is also introduced. Three-dimensional finite element analysis (FEA) is used for magnetic field analysis, and eddy current losses are computed. The analysis results are compared to, and verified by the test results.

A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.