• Title/Summary/Keyword: Mechanical Inertia

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Inertia Force Problem and Nozzle Contact Mechanism of Linear Motor Drive Injection Molding Machine

  • Bang, Young-Bong;Susumu Ito
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.5
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    • pp.34-40
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    • 2003
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. However, direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force which is as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic to leak. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other is to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

High-Velocity Deformation Analysis Using the Rigid-Plastic Finite Elemement Method Considering Inertia Effect (관성효과가 고려된 강소성 유한요소법을 이용한 고속변형해석)

  • Yoo, Yo-Han;Park, Khun;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1562-1572
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    • 1996
  • The rigid-plastic finite element formulation including the inertia force is derived and then the rigid-plastic finite elemnt program considering the inertia effect is developed. In order to consider the strain hardening, strain rate hardening and thermal softening effects which are frequentrly observed in high-velocity deformation phenomena, the Johnson-Cook constitutive odel is applied. The developed program is used to simulate two high-velocity deformation problemss ; rod impact test and hdigh-velocity compression precess. As a result of rod impact test simulation, it is found that the siulated result has a good agreement with the experimental observation. Through the high-velocity compression process simulation. it is also found that the accuracy of the simulated results is dependent upon the time increment size and mesh size.

Improvement of the Control Performance of Pneumatic Artificial Muscle Manipulators Using an Intelligent Switching Control Method

  • Ahn, Kyoung-Kwan;Thanh, TU Diep Cong
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1388-1400
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    • 2004
  • Problems with the control, oscillatory motion and compliance of pneumatic systems have prevented their widespread use in advanced robotics. However, their compactness, power/weight ratio, ease of maintenance and inherent safety are factors that could be potentially exploited in sophisticated dexterous manipulator designs. These advantages have led to the development of novel actuators such as the McKibben Muscle, Rubber Actuator and Pneumatic Artificial Muscle Manipulators. However, some limitations still exist, such as a deterioration of the performance of transient response due to the changes in the external inertia load in the pneumatic artificial muscle manipulator. To overcome this problem, a switching algorithm of the control parameter using a learning vector quantization neural network (LVQNN) is newly proposed. This estimates the external inertia load of the pneumatic artificial muscle manipulator. The effectiveness of the proposed control algorithm is demonstrated through experiments with different external inertia loads.

The Vibration Minimization of BLDC Motor driving a robot by using the Finite-Jerk Continuity Acceleration curve (Finite Jerk를 이용한 로봇 구동용 BLDC 모터의 저진동화)

  • Lee, Dong-Yeup;Huang, Rui;Kim, Gyu-Tak;Jung, Won-Ji
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1144-1146
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    • 2005
  • This paper presents the optimal design reducing the rotor inertia in order to improve the driving characteristic of BLDCM for robots. The parallel Genetic Algorithm is performed to rotor inertia minimization in optimal design. Also, velocity profile with finite jerk method is introduced to reduce vibration of BLDCM. As a result, a torque characteristic is same although rotor inertia is reduced 2/3 compared with prototype model. And, maximum vibration value is reduced by 63.4[%1 according to apply finite jerk.

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Measurement of Inertia of Turbocharger Rotor in a Passenger Vehicle (승용차용 터보과급기 로터의 관성모멘트 측정)

  • Chung, Jin Eun;Lee, Sangwoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.33-38
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    • 2016
  • The turbocharger is an essential component to realize the engine down-sizing. The moment of inertia of turbocharger rotor is an important parameter with respect to acceleration performance of the vehicle. It can be calculated from the CAD software based the geometry data and the material properties. But the accurate value of the inertia of turbocharger rotor must be measured through the experimental method. In this study, the measurement of moment of inertia of turbocharger rotor for 2.0 L spark-ignition engine was carried out. First, an experimental equipment using a trifilar method was designed and fabricated. Some optical devices, that is, photo sensor, counter, convex lens, etc, were used to increase the accuracy of the measurement. Second, error sensitivity for the equipment was analyzed. The error of period time and the radius can give big affects to the accuracy of the moment of inertia. When the amount of error of these two were each 1.0 %, maximum error of the moment of inertia was under 3.0 %. Third, the calibration for the equipment was performed using a calibration rotor which has similar shape to turbine rotor but simple. Calculated value from CAD software and measured one for the calibration rotor were compared. The total error of the equipment and the measurement is about 1.3 %. This result shows that the equipment can give the good result with resonable accuracy. Finally the moment of inertia of the turbine rotor and compressor wheel were measured. The coefficient of variations, the ratio of standard deviation to mean value, were reasonably small at 0.57 % and 0.73 % respectively. Therefore this equipment is suitable for the measurement of the moment of inertia of the turbine rotor and compressor wheel.

Analysis of Dynamic Behavior of a Heat Recovery Steam Generator and Steam Turbine System (열회수 증기발생기와 증기터빈 시스템의 동적 거동 해석)

  • Park, Hyung-Joon;Kim, Tong-Seop;Ro, Sung-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.7
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    • pp.994-1001
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    • 2000
  • The dynamic behavior of a single-pressure heat recovery steam generator and turbine system for the combined cycle power plant is simulated on the basis of one-dimensional unsteady governing equations. A water level control and a turbine power control are also included in the calculation routine. Transient response of the system to the variation of gas turbine exit condition is simulated and effect of the turbine power control on the system response is examined. In addition, the effect of the treatment of inertia terms(fluid inertia and thermal inertia of heat exchanger metal) on the simulated transient response is investigated.

A Design of Linearized and Simplited Arm Dynamics for the Manipulator with a Paralled Drive Mechanism (평행사변형 구조를 갖는 매니퓰레이터 동역학의 선형화 및 단순화 설계)

  • 최진태;이병룡;정규원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.855-861
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    • 1989
  • An inertia redistribution technique for liberalizing and reducing the complexity of manipulator dynamics with a parallel drive mechanism is presented in this paper. The dynamic design method is based on eliminating nonlinear terms, such as Coriolis, centrifugal and gravity torque in the kinetic and the potential energy of a manipulator. A set of design criteria regarding the inertia properties of links is derived. The resulting manipulator dynamics can be greatly simplified for each robot. This paper particularly presents that it is possible to completely linearize the manipulator dynamics with a parallel drive mechanism.

Field Measurement of the Center of Gravity and the Moment of Inertia of Railway Vehicles Using Vibration (진동을 이용한 철도차량의 무게중심과 관성모멘트 현장 측정)

  • Song, Ki-Seok;Choi, Yeon-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.10
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    • pp.878-884
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    • 2013
  • The center of gravity and the moment of inertia of railway vehicles are important parameters for running safety and stability in railway vehicle design. However, the exact measurement of those is difficult in manufacturing field. The weight measurement of a railway vehicle beneath the wheel using a weight scale is off by a large amount. This paper suggests a measurement method for the center of gravity and the moment of inertia of railway vehicles using vibration. For the measurement a railway vehicle is suspended using four wires. Direct measurement of the tension of the wires and the period of swinging motion of the suspended railway vehicle with calculations give the exact location of the center of gravity and the moment of inertia in x, y, and z directions, respectively. This implementation was demonstrated using an experimental device and verified numerically.

Development of Simulator for High-Speed Elevator System (고속 엘리베이터 시스템용 시뮬레이터 개발)

  • Ryu, Hyung-Min;Kim, Sung-Jun;Sul, Seung-Ki;Kwon, Tae-Seok;Kim, Ki-Su;Shim, Young-Seok;Seok, Ki-Riong
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.332-334
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    • 2001
  • This paper presents the simulator system of high-speed elevator system, which can be implemented as 3-mass system as well as equivalent 1-mass system. In order to implement the equivalent inertia of total elevator system, conventional simulator has generally utilized mechanical inertia (flywheel) with large radius, which makes the size and weight of total simulator system large. In addition, the mechanical inertia should be replaced each time in order to test the another elevator system. In this paper, the simulation method using electrical inertia is presented so that the volume and weight of simulator system are greatly reduced and the adjustment of value of the inertia can be achieved easily by software. Experimental results show the feasibility of this simulator system.

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