• Title/Summary/Keyword: Mechanical Failure

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Numerical Life Prediction Method for Fatigue Failure of Rubber-Like Material Under Repeated Loading Condition

  • Kim Ho;Kim Heon-Young
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.473-481
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    • 2006
  • Predicting fatigue life by numerical methods was almost impossible in the field of rubber materials. One of the reasons is that there is not obvious fracture criteria caused by nonstandardization of material and excessively various way of mixing process. But, tearing energy as fracture factor can be applied to a rubber-like material regardless of different types of fillers, relative to other fracture factors and the crack growth process of rubber could be considered as the whole fatigue failure process by the existence of potential defects in industrial rubber components. This characteristic of fatigue failure could make it possible to predict the fatigue life of rubber components in theoretical way. FESEM photographs of the surface of industrial rubber components were analyzed for verifying the existence and distribution of potential defects. For the prediction of fatigue life, theoretical way of evaluating tearing energy for the general shape of test-piece was proposed. Also, algebraic expression for the prediction of fatigue life was derived from the rough cut growth rate equation and verified by comparing with experimental fatigue lives of dumbbell fatigue specimen in various loading condition.

Wear Behaviors of ${Si_3}{N_4}$ under Various Sliding Conditions (미끄럼 환경의 변화에 따른 ${Si_3}{N_4}$의 마멸거동)

  • Lee, Yeong-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1753-1761
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    • 1996
  • The wear behaviors of ${Si_3}{N_4}$ under the different sliding conditions were investigated. The cylinder-on-disc wear tester was used. Using the servo-metor, the sliding speed did ot alternate due to the frictional forces. Threekinds of loads and speeds were selected to watch the variation of the wear rates and the frictional forces. Also three kinds of sliding condition under a constant speed were used to see the effects of the oxidationand the abrasion. The contact pressure was more effective than the repeated cycle on the wear behavior of ${Si_3}{N_4}$. With the low loads, the effect of the asperity-failure was more dominant than that of oxidation and abrasion. As increasing the load, the effects of oxidation and abrasion were increased, but the asperity-failure effects were decreased. The wear particles destroyed the ozide layers formed on sliding surfaces. The wear rate could be decreased due to delaying the oxidation. The frictional power and the wear weight per time were usefuel to see the transition of wear.

Failure Mechanism of Metal Matrix Composites Subject to Transverse Loading (횡방향 하중을 받는 금속모재 복합재료의 파손구조)

  • Ham, Jong-Ho;Lee, Hyeong-Il;Jo, Jong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1456-1469
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    • 2000
  • Mechanical behaviors of uniaxially fiber-reinforced metal matrix composites under transverse loading conditions were studied at room and elevated temperatures. A mono-filament composite was selecte d as a representative analysis model with perfectly bonded fiber/matrix interface assumption. The elastic-plastic and visco-plastic models were investigated by both theoretical and numerical methods. The product of triaxiality factor and effective strain as well as stress components and strain energy was obtained as a function of location to estimate the failure sites in fiber-reinforced metal matrix composite. Results showed that fiber/ matrix interfacial debond plays a key role for local failure at the room temperature, while void creation and growth in addition to the interfacial debond are major concerns at the elevated temperature. It was also shown that there would be an optimal diameter of fiber for the strong fiber-reinforced metal matrix composite.

Reliability Assessment of MEMS Gyroscope Sensor (MEMS 자이로스코프 센서의 신뢰성 문제)

  • Choi, Min-Seog;Choa, Sung-Hoon;Kim, Jong-Seok;Jeong, Hee-Moon;Song, In-Seob;Cho, Yong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.9
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    • pp.1297-1305
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    • 2004
  • Reliability of MEMS devices is receiving more attention as they are heading towards commercial production. In particular are the reliability and long-term stability of wafer level vacuum packaged MEMS gyroscope sensors subjected to cyclic mechanical stresses at high frequencies. In this study, we carried out several reliability tests such as environmental storage, fatigue, shock, and vibration, and we investigated the failure mechanisms of the anodically bonded vacuum gyroscope sensors. It was found that successful vacuum packaging could be achieved through reducing outgassing inside the cavity by deposition of titanium as well as by pre-taking process. The current gyroscope structure is found to be safe from fatigue failure for 1000 hours of operation test. The gyroscope sensor survives the drop and vibration tests without any damage, indicating robustness of the sensor. The reliability test results presented in this study demonstrate that MEMS gyroscope sensor is very close to commercialization.

Prediction of Failure Condition for Aloy Seel for Mchine Sructural Use by Design of Experiment (실험계획법을 이용한 기계구조용 특수강의 손상상태 예측)

  • Bae Hyo-jun;Lee Sang-Jae;Kim Young-Hee;Park Heung-Sik
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.316-322
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    • 2004
  • Wear volume was used generally to analyze the moving state of lubricated machine. But It is difficult of getting the correct wear volume because wear volume of it is progressed always unstably with a large amplitude on working condition. If correct analysis of wear volume on working condition for lubricated machine can be possible, it can be effect on diagnosis of failure condition. The purpose of this study is carried out to analysis friction factors affecting on wear volume for prediction of failure condition of alloy steel for machine structural use by design of experiment. The results show that the most important friction factors affecting on wear volume was applied load, neat sliding distance, sliding speed and materials.

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Mechanical response of rockfills in a simulated true triaxial test: A combined FDEM study

  • Ma, Gang;Chang, Xiao-Lin;Zhou, Wei;Ng, Tang-Tat
    • Geomechanics and Engineering
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    • v.7 no.3
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    • pp.317-333
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    • 2014
  • The study of the mechanical behavior of rockfill materials under three-dimensional loading conditions is a current research focus area. This paper presents a microscale numerical study of rockfill deformation and strength characteristics using the Combined Finite-Discrete Element Method (FDEM). Two features unique to this study are the consideration of irregular particle shapes and particle crushability. A polydisperse assembly of irregular polyhedra was prepared to reproduce the mechanical behavior of rockfill materials subjected to axial compression at a constant mean stress for a range of intermediate principal stress ratios in the interval [0, 1]. The simulation results, including the stress-strain characteristics, relationship between principal strains, and principal deviator strains are discussed. The stress-dilatancy behavior is described using a linear dilatancy equation with its material constants varying with the intermediate principal stress ratio. The failure surface in the principal stress space and its traces in the deviatoric and meridian plane are also presented. The modified Lade-Duncan criterion most closely describes the stress points at failure.

Theoretical study of sleeved compression members considering the core protrusion

  • Zhang, Chenhui;Deng, Changgen
    • Structural Engineering and Mechanics
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    • v.66 no.6
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    • pp.783-792
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    • 2018
  • This paper presents a detailed theoretical study of the sleeved compression members based on a mechanical model. In the mechanical model, the core protrusion above sleeve and the contact force between the core and sleeve are specially taken into account. Via the theoretical analyses, load-displacement relationships of the sleeved compression members are obtained and verified by the experimental results. On the basis of the core moment distribution changing with the increase of the applied axial load, failure mechanism of the sleeved compression members is assumed and proved to be consistent with the experimental results in terms of the failure modes and the ultimate bearing capacities. A parametric study is conducted to quantify how essential factors including the core protrusion length above sleeve, stiffness ratio of the core to sleeve, core slenderness ratio and gap between the core and sleeve affect the mechanical behaviors of the sleeved compression members, and it is concluded that the constrained effect of the sleeve is overestimated neglecting the core protrusion; the improvement of ultimate bearing capacity for the sleeved compression member is considered to be decreasing with the decrease of the core slenderness ratio and for the sleeved compression member with core of small slenderness ratio, small gap and small stiffness ratio are preferred to obtain larger ultimate bearing capacity and stiffness.

Influence of water content on dynamic mechanical properties of coal

  • Gu, Helong;Tao, Ming;Wang, Jingxiao;Jiang, Haibo;Li, Qiyue;Wang, Wen
    • Geomechanics and Engineering
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    • v.16 no.1
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    • pp.85-95
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    • 2018
  • Water affects the mechanical properties of coal and stress wave propagation. To comprehensively investigate the effect of water content on the properties of coal, laboratory tests including X-Ray Diffraction (XRD) analysis, P-wave test, S-wave test, static and dynamic compression test with different water contents were conducted. The compressive strength, elastic modulus and failure strain and their mechanism of coal specimen under coupled static-dynamic load with the increased water content were observed. Meanwhile, energy transmission and dissipation characteristics of a stress wave in coal specimens with different water contents under dynamic load and its relation with the failure features, such as fragmentation and fractal dimension, of coal was analyzed. Furthermore, the dynamic interpretation of water infusion to prevent coal burst based on water infusion model of coal seam roadway was provided.

Vibration Analysis for Failure Diagnosis of Cylinder Liner of Large Ship Engine (선박엔진의 실린더 라이너의 손상 진단을 위한 진동 분석법)

  • Koo, Hyunho;Cho, Yonsang;Park, Junhong;Park, Heungsik
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.21-28
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    • 2014
  • Damage to the cylinder liner of large ship engines, such as scuffing on the surface, can occur very easily because it is operated in a corrosive environment. This scuffing may be due to oil film destruction and corrosive wear caused by water and sulfur included in the fuel, abrasive impurities, and poor lubricants. Thus, a method for monitoring the condition and diagnosing the failure of the cylinder liner and piston ring is needed. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which simulated an engine cylinder in a corrosive atmosphere. The lubricants used were base oil, stirred oil with distilled water, a NaCl solution, and dilute sulfuric acid. The friction coefficient and frequency spectrum were measured using a load cell and acceleration sense in each experimental condition. We then used these results to diagnose the failure of the cylinder liner.