• 제목/요약/키워드: Mechanical Failure

검색결과 3,001건 처리시간 0.03초

배관실험을 통한 국부감육 배관의 손상거동 평가 (An Evaluation of Failure Behavior of Pipe with Local Wall Thinning by Pipe Experiment)

  • 김진원;박치용
    • 대한기계학회논문집A
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    • 제26권4호
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    • pp.731-738
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    • 2002
  • To understand failure behavior of pipe thinned by flow accelerated corrosion, in this study, the pipe failure tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, and the failure mode, load carrying capacity, and deformability were investigated. The tests were conducted under loading conditions of 4-points bending and internal pressure. The experimental results showed that the failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with thinning length was determined by stress type appled to the thinning area and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

수소충전소용 수소 충전 노즐의 고장 유형 및 영향분석 (A Study on Failure Mode and Effect Analysis of Hydrogen Fueling Nozzle Used in Hydrogen Station )

  • 김주현;조계용;지상원
    • 한국수소및신에너지학회논문집
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    • 제34권6호
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    • pp.682-688
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    • 2023
  • In this paper, analyzes the type of failure and its effect on the hydrogen fueling nozzle used in hydrogen station. Failure of hydrogen fueling nozzle was analyzed using a qualitative risk assessment method, failure mode and effect analysis. The failure data of hydrogen fueling nozzles installed in domestic hydrogen stations are collected, and the failure types are classified, checked the main components causing the failure. Criticality analysis was derived based on frequency and severity depending on the failure mode performed. A quality function is developed by a performance test evaluation item of the hydrogen fueling nozzle, and the priority order of design characteristics is selected. Through the analysis results, the elements to improve the main components for enhancing the quality and maintenance of the hydrogen fueling nozzle were confirmed.

Failure characteristics and mechanical mechanism of study on red sandstone with combined defects

  • Chen, Bing;Xia, Zhiguo;Xu, Yadong;Liu, Shuai;Liu, Xingzong
    • Geomechanics and Engineering
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    • 제24권2호
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    • pp.179-191
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    • 2021
  • In this study, the strength and failure mechanism of red sandstones with combined defects were investigated by uniaxial compression tests on red sandstones with different crack angles using two-dimensional particle flow code numerical software, and their mechanical parameters and failure process were studied and analyzed. The results showed that the mechanical characteristics such as peak strength, peak strain, and elastic modulus of the samples with prefabricated combined defects were significantly inferior than those of the intact samples. With increasing crack angle from 15° to 60°, the weakening area of cracks increased, elastic modulus, peak strength, and peak strain gradually reduced, the total number of cracks increased, and more strain energy was released. In addition, the samples underwent initial brittle failure to plastic failure stage, and the failure form was more significant, leading to peeling phenomenon. However, with increasing crack angle from 75° to 90°, the crack-hole combination shared the stress concentration at the tip of the crack-crack combination, resulted in a gradual increase in elastic modulus, peak strain and peak strength, but a decrease in the number of total cracks, the release of strain energy reduced, the plastic failure state weakened, and the spalling phenomenon slowed down. On this basis, the samples with 30° and 45° crack-crack combination were selected for further experimental investigation. Through comparative analysis between the experimental and simulation results, the failure strength and final failure mode with cracks propagation of samples were found to be relatively similar.

A Mechanical Model of the End Anchorage Zone of Prestressed Concrete Members

  • Kang, Won-Ho;You, Young-Min;Oh, Seung-Hyun;Lee, Sang-Woo
    • International Journal of Concrete Structures and Materials
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    • 제18권1E호
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    • pp.35-41
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    • 2006
  • It is expected that recent development of mechanical models will soon supersede previous empirical methods of detailing. In this study, a mechanical model is proposed to analyze the behavior of the anchorage zone of prestressed concrete members. The main characteristics of the proposed model lies in its rational consideration of material properties such as concrete strength in biaxial stress state and that of local zone reinforced by spirals. The shear friction strength of concrete surrounding a spiral is also considered. The computational results of the proposed model as well as the existing Strut-and-Tie model(STM) and nonlinear finite element analysis are compared with experimental results. The results of the comparison revealed that the proposed model showed better prediction of the failure mode as well as the failure load. Additionally, the proposed model also explained the three-dimensional failure mechanism very well, while other methods based on two-dimensional analysis could not do so well.

ANSYS를 이용한 송전용 자기재 애자의 장력에 따른 특성 변화 (A Variation of Maximum Stress with Axial Loading in Porcelain Insulators for Transmission Line using ANSYS)

  • 우병철;한세원;조한구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 춘계학술대회 논문집 유기절연재료 방전 플라즈마연구회
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    • pp.104-107
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    • 2003
  • The ageing cause in many porcelain suspension insulators which occur on transmission and distribution line with dead-end stings is mechanical stress in interface between porcelain and cement materials. It is known that the principal mechanical stress which give electrical failure is the results of the displacement is due to cement growth. We studied an analysing method to find out a deformation of brittle porcelain with a thermal expansion of cement for suspension insulator. These simulation analysis and experimental results show that cement volume growths affect severely to be mechanical failure ageing. These simulation analysis and experimental results show that axial loading affects of Porcelain insulators severely to be mechanical failure ageing.

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A STUDY OF FAILURE MODE, EFFECTS AND CRITICALITY ANALYSIS PROCESS FOR THE RAILROAD SYSTEM

  • Kim, Jae-Hoon;Jeong, Hyun-Yong;Cha, Dong-Wook;Park, Kwon-Shik;Park, Jun-Seo
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1394-1400
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    • 2008
  • This study investigates the Failure Modes, Effects and Criticality Analysis (FMECA) Method for the railroad vehicle. Recently, RAMS (Reliability, Availability, Maintainability and Safety) is one of the most important issues in the railroad industry. FMECA is prerequisite for the RAMS Analysis, and it is a procedure to identify the potential failure modes and their effects and to reduce or mitigate the critical effects on the system. FMECA is used in various industries and it is specialized in each industry. For instance, MIL-1629a and SAE-J1739 are specialized FMECA method for Military industry and Automotive industry, respectively. Although the railroad industry requires the high reliability system, it does not have a specialized FMECA yet. Thus, in this paper, an FMECA method specialized to the railroad vehicle was proposed through analyses and comparison of the MIL-1629a, SAE-J1739 and IEC-60812 standards.

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Failure of Ammonia Synthesis Converter Due to Hydrogen Attack and Its On-Stream Assessment Using ToFD Method

  • Albiruni, Farabirazy;Lee, Joon-Hyun
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.132-137
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    • 2008
  • A failure analysis of ammonia converter which suffered hydrogen attack in two years since its initial operating time was presented. It is constructed from 2.25 Cr.1 Mo steel. Analysis showed that the failure on closing seam weld joint was due to local improper post weld heat treatment (PWHT). Improper PWHT can introduce high residual stresses in thick-walled pressure vessel. High residual stress level in weld joint is very prone to hydrogen attack for any components which are operating in hydrogen gas environment. The repair procedures based on the principle to decrease the residual stress then proposed. The repair was controlled very carefully by applying several nondestructive tests in the each stage of repair. To assure the successful of the proposed repair, after one year since repair time, high temperature ultrasonic and TOFD methods were applied on-stream to this equipment in order to evaluate its post repair condition. The two methods showed good results on the repaired area.

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Mechanical Properties and Failure Mechanism of the Polymer Composite with 3-Dimensionally Stitched Woven Fabric

  • Lee, Geon-Woong;Park, Joong-Sik;Lee, Sang-Soo;Park, Min;Kim, Junkyung;Choe, Chul-Rim;Soonho Lim
    • Macromolecular Research
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    • 제11권2호
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    • pp.98-103
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    • 2003
  • The mechanical properties and failure mechanisms of through-the-thickness stitched plain weave glass fabric/polyurethane foam/epoxy composites were studied. Hybrid composites were fabricated using resin infusion process (RIP). Stitched sandwich composite increased drastically the flexural properties as compared with the unstitched fabrics. The breaking of stitching yarns was observed during the flexural test and this failure mode yielded relatively high flexural properties. Composites with stitched sandwich structure improved the mechanical properties with increasing the number of stitching yarns. From this study, it was concluded that proper combination of stitching density and types of stitching fiber is important factor for through-the-thickness stitched composite panels.

가속수명시험에 의한 고속팬용 밀폐구조형 BLDC 모터의 열신뢰성 분석 (Thermal Reliability Analysis of BLDC Motor in a High Speed Axial Fan by the Accelerated Life Test)

  • 이태구;문종선;유호선;이재헌
    • 설비공학논문집
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    • 제17권12호
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    • pp.1169-1176
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    • 2005
  • In this paper, thermal reliability of a closed type BLDC (Brushless DC) motor for high speed axial fan was analyzed by the accelerated life test. The closed type BLDC (Model No. MB1-8855-J01) motor was controlled by PCB module, which was composed of various electrical components. The failure of the closed type BLDC motor happened in PCB module due to high temperature. Failure mechanism of the closed type BLDC motor appears to be electrolyte dry out of capacitor. The accelerate life test was performed in temperature stress of $85^{\circ}C\;and\;105^{\circ}C$, respectively The failure data from the accelerated life test were analyzed and the life in each stress level was estimated with 960h and 261 h. At last, both life expression according to operating temperature of PCB module and life of the closed type BLBC motor in normal condition $(50^{\circ}C)$ were suggested.

Mechanical properties and failure mechanism of gravelly soils in large scale direct shear test using DEM

  • Tu, Yiliang;Wang, Xingchi;Lan, Yuzhou;Wang, Junbao;Liao, Qian
    • Geomechanics and Engineering
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    • 제30권1호
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    • pp.27-44
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    • 2022
  • Gravelly soil is a kind of special geotechnical material, which is widely used in the subgrade engineering of railway, highway and airport. Its mechanical properties are very complex, and will greatly influence the stability of subgrade engineering. To investigate the mechanical properties and failure mechanism of gravelly soils, this paper introduced and verified a new discrete element method (DEM) of gravelly soils in large scale direct shear test, which considers the actual shape and broken characteristics of gravels. Then, the stress and strain characteristics, particle interaction, particle contact force, crack development and energy conversion in gravelly soils during the shear process were analyzed using this method. Moreover, the effects of gravel content (GC) on the mechanical properties and failure characteristics were discussed. The results reveal that as GC increases, the shear stress becomes more fluctuating, the peak shear stress increases, the volumetric strain tends to dilate, the average particle contact force increases, the cumulative number of cracks increases, and the shear failure plane becomes coarser. Higher GC will change the friction angle with a trend of "stability", "increase", and "stability". Differently, it affects the cohesion with a law of "increase", "stability" and "increase".