• Title/Summary/Keyword: Mechanical Alignment

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Characterization of Artificial Graphite Electrodes

  • Park, Sei-Min;Han, Sang-Moo;Oh, Seh-Min
    • Carbon letters
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    • v.1 no.2
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    • pp.76-81
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    • 2000
  • Physical properties of artificial graphite electrodes were evaluated along three different directions; circumferential (X), radial (Y), and axial (Z) directions. Four kinds of commercial electrode products were used in this study for the evaluation; pole (AP) and nipple (AN) of manufacturer A, pole (BP) and nipple (BN) of manufacturer B. The mechanical, electrical, and thermal properties in X and Y directions were very similar to each other. In Z direction, however, the mechanical properties, including flexural strength and compressive strength, were higher, and electric resistance and thermal expansion were much lower than those in the other directions. The microstructures observed by optical microscope and scanning electron microscope revealed that the differences in properties by the measuring direction were caused by the preferential alignment of needle cokes along the Z direction. When comparing the properties of the electrode samples in the same direction, the mechanical properties mainly depended on the bulk density or porosity of the samples as well as preferential alignment of needle cokes.

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Development of Continuous Roll-to-Roll Screen Printing System Using a Flat Screen (평판 스크린을 이용하는 롤투롤 연속 스크린 인쇄 시스템의 개발)

  • Kim, Ga Eul;Jeon, Yong Ho;Lee, Moon Gu;Hong, Min Sung;Lee, Taik Min;Kwon, Sin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.3
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    • pp.217-223
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    • 2016
  • In this research, a continuous roll-to-roll screen printing system was developed using a flat screen. It has a newly devised sliding mechanism of screen printing module, which can be controlled accurately in sync with a moving web, driven by a roll-to-roll tension control and web-guiding system. In addition, the real-time precision alignment module that consists of a vision camera and an $X-Y-{\theta}$ alignment stage was implemented. With this developed system, the feasibility of continuous printing with minimum pattern width below $60{\mu}m$ was verified, and an overlay of ${\pm}60{\mu}m$ between the laser-patterned reference mark and the printed mark on a 300-mm-wide film was achieved.

Fiber Optics for Multilayered Optical Memory

  • Kawata, Yoshimasa;Tsuji, Masatoshi;Inami, Wataru
    • Transactions of the Society of Information Storage Systems
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    • v.7 no.2
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    • pp.53-59
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    • 2011
  • We have developed a compact and high-power mode-locked fiber laser for multilayered optical memory. Fiber lasers have the potential to be compact and stable light sources that can replace bulk solid-state lasers. To generate high-power pulses, we used stretched-pulse mode locking. The average power and pulse width of the output pulse from the fiber laser that we developed were 109 mW and 2.1 ps, respectively. The dispersion of the output pulse was compensated with an external single-mode fiber of 2.5 m length. The pulse was compressed from 2.1 ps to 93 fs by dispersion compensation. The fiber laser we have developed is possible to use as a light source of multilayered optical memory. We also present a fiber confocal microscope as an alignment-free readout system of multilayered optical memories. The fiber confocal microscope does not require fine pinhole position alignment because the fiber core is used as the point light source and the pinhole, and both of which are always located at the conjugated point. The configuration reduces the required accuracy of pinhole position alignment. With these techniques we can present an all-fiber recording and readout system for multilayered memories.

Deformation of a mold for large area UV-nanoimprint lithography in alignment and curing processes (UV 나노임프린트리소그래피의 정렬 공정 중 몰드의 변형해석)

  • Park, In-Soo;Won, Chong-Jin;Yim, Hong-Jae;Jeong, Jay-I.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1939-1943
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    • 2008
  • Deformation of a mold is measured and analyzed in alignment and curing processes of UV-Imprint Lithography. We are focused on mold deformation caused by a UV resin, which is laminated between a mold and a target glass-panel. The UV resin is viscous in case of liquid state, and the resin will be solidified when being exposed by the ultra-violet light. The viscosity of the resin causes shear force on the mold during the alignment process. Moreover, the shrinkage during phase change from liquid to solid may cause residual stress on the mold. The experiments for measuring temperature and strain are made during alignment and curing process. Strain-gages and thermocouples are used for measuring the strain and variation of temperature on several points of the mold, respectively. The deformation of mold is also simulated and analyzed. The simulation results are compared with the experiments. Finally, sources of alignment errors in large area UV-nanoimprint lithography are discussed.

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Mask-Panel Alignment Robot System Using a Parallel Mechanism with Actuation Redundancy (여유 구동 병렬기구를 이용한 마스크-패널 얼라인 로붓 시스템)

  • Jeong, Hae-Min;Kwon, Sang-Joo;Lee, Sang-Moo
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.9
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    • pp.887-893
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    • 2009
  • In this paper, a mask-panel alignment robot system is considered for IT industry applications. Two kinds of solutions are suggested which are required in constructing a control system for the alignment robot with actuation redundancy. First, the kinematic solution for the 4PPR parallel positioning mechanism is formulated for an arbitrary initial posture, which relates the mask-panel misalignment in the task space and the desired actuator displacements in the joint space. Secondly, in order to increase the stiffness of the control motion and also to avoid the mechanical lock which may happen due to the redundant actuation, a new synchronous control method is proposed which has the merit of coordinating joint control motions while not losing individual joint control performance. In addition, the engineering process to develop a visual alignment robot system is described with the results of experimental setup and GUI software. Finally, the experimental results demonstrate the effectiveness of the proposed alignment system control methodology and how much beneficial it will be in real industrial applications.

KSLV-I Kick Motor System Thrust Axis Alignment (KSLV-I 킥모터 시스템 추력 축 정렬)

  • Lee, Han-Ju;Jung, Dong-Ho;Oh, Seung-Hyub
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.138-142
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    • 2010
  • The thrust axis alignment of the launch vehicle is very important because of the misalignment causes the unstable attitude control and results in mission failure. Generally, optical methods such as digital theodolite and laser tracker and mechanical method such as turn table method are used to align thrust axis to vehicle axis. This article deals with the simple method of thrust axis alignment of Kick Motor.

Development of High Speed type Automatic Alignment System for Spring Wing Toggle (스프링 윙 토글의 고속 자동화 조립 시스템 개발)

  • 강재훈;송준엽;이승우;윤종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.483-486
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    • 2002
  • Toggle bolt is mechanical device constructed with toggle spring wing toggle and machine screw, and defined as an expansive bolt consisting of a nut with flanged wings which are pressed to the bolt and, after insertion in a thin or hollow wall, spread open through spring pressure, thus anchoring it to the wall. And spring wing toggle is aligned with two wings, spring and nut manually in domestic manufacturing line. Then it is regarded as major problem for exports increasement to make cost down in the view of total manufacturing process. Accordingly in this study, high speed type automatic alignment mechanism is guided for spring wing bolt, and exclusive alignment dies and some special additional units are designed and manufactured.

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Evaluation and Analysis of Wheel alignment Effecting on Tire Uneven Wear (휠 얼라이먼트 값과 타이어 편마모 영향도 평가 및 분석)

  • Chung, Soo-Sik;Jung, Won-Wook;Lee, Sang-Ju;Koh, Bum-Jin;Choi, Young-Sam
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1658-1662
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    • 2007
  • The tire uneven wear has been an ongoing concern for a long time, and one of customer's complaints too. This paper deals with uneven wear improvement of passenger car tires, to have tested the tire wear levels by each wheel alignment set (according to changing toe and camber) using taxis. The pre-set wheel alignments on test vehicle were gained by energy friction simulation of tire. The result of this experiment was as follows : First, verified the effects of initial wheel alignment (adjusted at Curb Vehicle Weight) to minimize tire uneven wear. Second, tire uneven wear makes tire life much shorter than even wear does.

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Study on AHRS Sensor for Unmanned Underwater Vehicle

  • Kim, Ho-Sung;Choi, Hyeung-Sik;Yoon, Jong-Su;Ro, P.I.
    • International Journal of Ocean System Engineering
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    • v.1 no.3
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    • pp.165-170
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    • 2011
  • In this paper, for the accurate estimation of the position and orientation of the UUV (unmanned underwater vehicle), an AHRS (Attitude Heading Reference System) was developed using the IMU (inertial measurement unit) sensor which provides information on acceleration and orientation in the object coordinate and the initial alignment algorithm and the E-KF (extended Kalman Filter). The initial position and orientation of the UUV are estimated using the initial alignment algorithm with 3-axis acceleration and geomagnetic information of the IMU sensor. The position and orientation of the UUV are estimated using the AHRS composed of 3-axis acceleration, velocity, and geomagnetic information and the E-KF. For the performance test of the orientation estimation of the AHRS, a testbed using IMU sensor(ADIS16405) and DSP28335 coded with an E-KF algorithm was developed and its performance was verified through tests.

Mechanical Alignment of Hull Mounted Phased Array Radar on the Separated Mast (분리된 마스트에 설치되는 선체고정 위상 배열 레이더의 기계적 정렬)

  • Seo, Hyeong-Pil;Kim, Dae-Han;Kim, Joon-Woo;Lee, Kyung-Jin;Cho, Kyu-Lyong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.9
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    • pp.465-473
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    • 2019
  • This paper is meaningful as the first case where a 4 - sided hull-fixed phased array radar was installed on a mast separated from Korea and the alignment was verified. The mechanical alignment method was studied for accurately mounting two separate masts for naval ships and the 3D scanner for alignment. Hull-fixed phased array radar uses very high frequency, so the short wavelength can cause a phase difference of the device due to the small positional error. Since the array antenna is fixed with the hull, it has higher accuracy control than the rotary radar for 4 array surfaces. The study describes a method of checking the flatness of two radar masts manufactured at a factory, a method of aligning masts in a shipyard, and a method of aligning four array pad mounting surfaces. As a tool for this, a 3D laser scanner and a software-based method for comparing survey results with 3D CAD are used. This paper is meaningful as the first example of installing a four-sided hull-fixed phased array radar on a separate mast from a Korean naval ship and deriving a mechanical alignment method.