• Title/Summary/Keyword: Mechanical Alignment

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A Dual Vacuum Wafer Prealigner and a Multiple Level Structure (2단 진공 웨이퍼 정렬장치 및 다층 구조 설계)

  • Kim, H.T.;Choi, M.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.3
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    • pp.14-20
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    • 2011
  • This study aims at aligning multiple wafers to reduce wafer handling time in wafer processes. We designed a multilevel structure for a prealigner which can handle multiple wafer simultaneously in a system. The system consists of gripping parts, kinematic parts, vacuum chucks, pneumatic units, hall sensors and a DSP controller. Aligning procedure has two steps: mechanical gripping and notch finding. In the first step, a wafer is aligned in XY directions using 4-point mechanical contact. The rotational error can be found by detecting a signal in a notch using hall sensors. A dual prealigner was designed for 300mm wafers and constructed for a performance test. The accuracy was monitored by checking the movement of a notch in a machine vision. The result shows that the dual prealigner has enough performance as commercial products.

Optimum Rotor Shaping for Torque Improvement of Double Stator Switched Reluctance Motor

  • Tavakkoli, Mohammadali;Moallem, Mehdi
    • Journal of Electrical Engineering and Technology
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    • v.9 no.4
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    • pp.1315-1323
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    • 2014
  • Although the power density in Double Stator Switched Reluctance Motor (DSSRM) has been improved, the torque ripple is still very high. So, it is important to reduce the torque ripple for specific applications such as Electric Vehicles (EVs). In This paper, an effective rotor shaping optimization technique for torque ripple reduction of DSSRM is presented. This method leads to the lower torque pulsation without significant reduction in the average torque. The method is based on shape optimization of the rotor using Finite Element Method and Taguchi's optimization method for rotor reshaping for redistribution of the flux so that the phase inductance profile has smoother variation as the rotor poles move into alignment with excited stator poles. To check on new design robustness, mechanical analysis was used to evaluate structural conformity against local electromagnetic forces which cause vibration and deformation. The results show that this shape optimization technique has profound effect on the torque ripple reduction.

Investigating nonlinear forced vibration behavior of multi-phase nanocomposite annular sector plates using Jacobi elliptic functions

  • Mirjavadi, Seyed Sajad;Forsat, Masoud;Barati, Mohammad Reza;Hamouda, A.M.S.
    • Steel and Composite Structures
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    • v.36 no.1
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    • pp.87-101
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    • 2020
  • A multi-scale epoxy/CNT/fiberglass annular sector plate is studied in this paper in the view of determining nonlinear forced vibration characteristics. A 3D Mori-Tanaka model is employed for evaluating multi-scale material properties. Thus, all of glass fibers are assumed to have uni-direction alignment and CNTs have random diffusion. The geometry of annular sector plate can be described based on the open angle and the value of inner/outer radius. In order to solve governing equations and derive exact forced vibration curves for the multi-scale annular sector, Jacobi elliptic functions are used. Obtained results demonstrate the significance of CNT distribution, geometric nonlinearity, applied force, fiberglass volume, open angle and fiber directions on forced vibration characteristics of multi-scale annular sector plates.

Rubber O-ring defect detection system using K-fold cross validation and support vector machine (K-겹 교차 검증과 서포트 벡터 머신을 이용한 고무 오링결함 검출 시스템)

  • Lee, Yong Eun;Choi, Nak Joon;Byun, Young Hoo;Kim, Dae Won;Kim, Kyung Chun
    • Journal of the Korean Society of Visualization
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    • v.19 no.1
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    • pp.68-73
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    • 2021
  • In this study, the detection of rubber o-ring defects was carried out using k-fold cross validation and Support Vector Machine (SVM) algorithm. The data process was carried out in 3 steps. First, we proceeded with a frame alignment to eliminate unnecessary regions in the learning and secondly, we applied gray-scale changes for computational reduction. Finally, data processing was carried out using image augmentation to prevent data overfitting. After processing data, SVM algorithm was used to obtain normal and defect detection accuracy. In addition, we applied the SVM algorithm through the k-fold cross validation method to compare the classification accuracy. As a result, we obtain results that show better performance by applying the k-fold cross validation method.

Assessment of Air Flow Misalignment Effects on Fume Particle Removal in Optical Plastic Film Cutting Process

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.4
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    • pp.51-58
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    • 2020
  • Many types of optical plastic films are essential in optoelectronics display unit fabrication and it is important to develop high precision laser cutting methods of optical films with extremely low level of film surface contamination by fume particles. This study investigates the effects of suction and blowing air motions with air flow misalignment in removing fume particles from laser cut line by employing random particle trajectory simulation and probabilistic particle generation model. The computational results show fume particle dispersion behaviors on optical film under suction and blowing air flow conditions. It is found that suction air flow motion is more advantageous to blowing air motion in reducing film surface contamination outside designated target margin from laser cut line. While air flow misalignment adversely affects particle dispersion in blowing air flows, its effects become much more complicated in suction air flows by showing different particle dispersion patterns around laser cut line. It is required to have more careful air flow alignment in fume particle removal under suction air flow conditions.

Study on the Fiber Alignment using Vacuum Filtration Method (Vacuum Filtration method를 이용한 단섬유(short fiber) 배열 영향성 분석)

  • Sung-Kwon Lee;Moo-Sun Kim;Ho-Yong Lee;Sung-Woong Choi
    • Composites Research
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    • v.36 no.3
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    • pp.162-166
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    • 2023
  • Although composite materials are increasingly utilized in general high-strength structures, the demand of performance characteristics as the multifunctional materials has been increased especially in the area of complex electronic devices. While the heat dissipation properties of devices are typically required properties, control of thermal property of composite material especially in the vertical direction is one of the problems to be solved due to its lamination process. In this study, CFRP was manufactured using the Vacuum filtration method for three types of solvent and CFs. In the composite material manufacturing process, the effect of solvent was examined using three solvents where solvents are most frequently used for the dispersion of fibers. Morphology of fiber was observed through a microscope to confirm the arrangement of CFs in the vertical direction. The alignment of fiber was examined through the measurement of the thermal conductivity of the manufactured specimen. For the thermal conductivity measurement, the higher thermal conductivity was obtained with the lower aspect ratio of CF. For the thermal conductivity in the through-plane direction, 8.687 W/m·K, 10.322 W/m·K, and 13.005 W/m·K of thermal conductivity was measured in the DMF, NMP and Acetone, respectively.

Development of a High-throughput Micronanopatterning System Based on the Plastic Deformation Driven by Continuous Rigid Mold Edge Inscribing on Flexible Substrates (마이크로나노그레이팅 경질 몰드 모서리의 연속적 각인 소성가공 기반 유연 마이크로나노패턴의 고속 연속 제작 공정시스템 개발)

  • Lee, Seungjo;Oh, Dong Kyo;Park, Jaekyu;Kim, Jeong Dae;Lee, Jae Hyuk;Ok, Jong G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.368-372
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    • 2016
  • In this study, we develop a novel high-throughput micronanopatterning system that can implement continuous mechanical pattern inscribing on flexible substrates using a rigid grating mold edge. We perform a conceptual design of the process principle, specific modeling, and buildup of a real system prototype. This research also carefully addresses several important issues related to processing and controlling, including precision motion, alignment, heating, and sensing to enable a successful micronanopatterning in a continuous and high-speed fashion. Various micronanopatterns with the desired profiles can be created by tuning the mold shape, temperature, force, and substrate material toward many potential applications involving electronics, photonics, displays, light sources, and sensors, which typically require a large-area and flexible configurations.

Chronic Lateral Ankle Instability (만성 외측 발목 불안정)

  • Kim, Dae-Wook;Sung, Ki-Sun
    • Journal of Korean Foot and Ankle Society
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    • v.22 no.2
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    • pp.55-61
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    • 2018
  • Chronic lateral ankle instability is a major complication of acute ankle sprains, which can cause discomfort in both daily and sports activity. In addition, it may result in degenerative changes to the ankle joint in the long term. An accurate diagnostic approach and successful treatment plan can be established based on a comprehensive understanding of the concept of functional and mechanical instability. The patients' history and correct physical examination would be the first and most important step. The hindfoot alignment, competence of the lateral ligaments, and proprioceptive function should be evaluated. Additional information can be gathered using standard and stress radiographs. In addition, concomitant pathologic conditions can be investigated by magnetic resonance imaging. Conservative rehabilitation composed of the range of motion, muscle strengthening, and proprioceptive exercise is the main treatment for functional instability and mechanical instability. Regarding the mechanical instability, surgical treatment can be considered for irresponsible patients after a sufficient period of rehabilitation. Anatomic repair (modified $Brostr{\ddot{o}}m$ operation) is regarded as the gold standard procedure. In cases with poor prognostic factors, an anatomical reconstruction or additional procedures can be chosen. For combined intra-articular pathologies, arthroscopic procedures should be conducted, and arthroscopic lateral ligament repair has recently been introduced. Regarding the postoperative management, early functional rehabilitation with short term immobilization is recommended.

Measurement Method for Tensile Properties of PDP's Barrier Rib Materials (PDP 격벽 재료의 인장 물성 측정 방법)

  • Oh, Chung-Seog;Bae, Jong-Sung;Hong, Byung-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.7
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    • pp.91-98
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    • 2009
  • A reliable tensile test technique for PDP's barrier rib materials was introduced. A tensile specimen was prepared by punching out of green sheet, curing the specimen in a high temperature furnace, attaching sand paper tabs on each grip ends, and then attaching two strain gages for the strain monitoring and specimen alignment. Preliminary tensile tests were successfully done with the specimens made from ZnO-based lead-free green sheet. The specimens cured at 3 different maximum curing temperatures were tested to demonstrate the applicability of the test method. The Young's modulus was 88 ${\pm}$ 4 GPa regardless of the maximum curing temperature. The ultimate tensile strength was decreased with increasing the temperature. The tensile test method proposed in this study was proven to be reliable, useful and easy to estimate the bulk mechanical properties of barrier rib materials.

Design and Fabrication of Low-Voltage Twisting-Type Thermal Actuators for Micromirrors (마이크로 거울의 구동을 위한 저전압 비틀림형 열구동기의 설계 및 제작)

  • Kim, Dong-Hyun;Park, Yong-Chul;Park, Seung-Ho;Kwon, Oh-Myoung;Choi, Young-Ki;Lee, Joon-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.10
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    • pp.803-810
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    • 2009
  • Micromirrors have a wide range of applications such as optical switches, laser scanners, and digital projection displays. Due to their low performances and high costs, however, practical applications of micromirrors are quite limited. At present micromirrors demand not only a better design but also a simple fabrication process. In this study a twisting-type micromirror that can be driven by two thermal bimorph actuators bending in opposite directions is designed from electro-thermo-mechanical theories and fabricated through a simple MEMS process. Each actuator consists of $SiO_2$ and gold thin-film layers. Simplified analytical model has been built to optimize the performance of micromirror. Due to unexpected resistance increase of metal film and alignment mismatch during fabrication process, experimental rotation angles of micromirrors are about $11^{\circ}$ at applied voltages less than 0.6V. From numerical simulation and analytical studies, however, the next design can provide rotation angles over $20^{\circ}$ at the same applied voltage.