• Title/Summary/Keyword: Measuring Design and Manufacture

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Development of Automotive Position Measuring Vision System

  • Lee, Chan-Ho;Oh, Jong-Kyu;Hur, Jong-Sung;Han, Chul-Hi;Kim, Young-Su;Lee, Kyu-Ho;Hur, Jin
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1511-1515
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    • 2004
  • Machine vision system plays an important role in factory automation. Its many applications are found in automobile manufacturing industries, as an eye for robotic automation system. In this paper, an automobile position measuring vision system(APMVS) applicable to manufacturing line for under body painting of a car is introduced. The APMVS measures position and orientation of the car body to be sealed or painted by the robots. The configuration of the overall robotic sealing/painting system, design and application procedure, and application examples are described.

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Development of an Improved RF Dosimeter (개량된 비접촉형 RF 선량계 구현)

  • Son, Jong-Dea;Lee, Seung-Min;Lee, Heung-Ho;Lee, Nam-Ho;Lee, Seung-Ho
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.540-543
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    • 2003
  • This paper presents design and manufacture of RF type non-contact radiological dosage measuring device. It also concerns on the broad out-line and the ways of improvement about RF type non-contact radiation measuring device. Measuring radiological dosage with non-contact RF, the stability and efficiency of the measure have been improved by reforming constant current circuit. Furthermore, applying communication protocol in process makes it possible to achieve faster and more accurate communication than old circuit. On the base of those, RF type non-contact radiological dosage measuring device which consists of radiological dosage measuring module and Reader module has been designed and manufactured. While testing communication against embodied device, the possibility of the field application could be confirmed.

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Reverse Engineering of an Aspheric Lens Curvature (역공학을 이용한 비구면 렌즈의 형상 설계 정보 추출)

  • Kim, Han-Seob;Jeon, Jeong-Up;Park, Kyu-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.144-149
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    • 2005
  • This study presents the method of extracting shape design data on any aspheric lens by reverse engineering. The design formula fur aspheric lenses is needed in almost all of the design, manufacture and measuring processes. The difficulty in designing the lens lies in the fact that it uses a complex formula for the aspheric surface, and many of the preliminary design values must be selected before actually inserting them into the formula. If the values could be extracted from an aspheric lens for which the structural design information is unknown and used in designing other lenses of similar characteristics, the difficulties in designing and measuring aspheric lens could be reduced. Therefore, in this study, the concept of reverse engineering was applied to demonstrate the method of extracting shape design information of aspheric lens from an arbitrary aspheric lens.

A Study on Optimal Design of Polymer Extruder Dies by CFD (CFD를 이용한 고분자 압출기 Dies 최적설계에 관한 연구)

  • Kim, Jea-Yoel;Choi, Jin-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.585-589
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    • 2009
  • Extruder is divided to greatly three part at extrusion process. First, by hopper(Hopper) second, barrel(Barrel) with Screw that is point of extruder and third that is raw material supply wealth extrusion into dies(DIES) Part that decide shape of do product greatly divide. Hopper is role that distribute in raw material supply wealth (Feeding zone) of Screw preserving raw material in state of high quality how at extrusion process, and make distributed raw material as Screw in barrel rotates and 3 stage and inflicting heat and pressure raw material melting(Melting) state. And raw material of melting state Screw's measuring stoker(Metering zone) whereabouts anaphora do and product is completed through pipe channel of dies. Dies that is the most important as Screw in extrusion is part that is last part of melting state process of raw material and causes huge effect in quality of product. If more than design of dies happens, manufacture itself of dies is hard, but there are a lot of amount of losses accordingly. In this research, make pipe channel that raw material of melting state flows in dies can present dies basic design method through flow analysis of ideal pipe channel using CFdesign.

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A Study on Cup Size of Brassiere and Classification of Breast Type according to Breast Circumference and Volume (유방원주와 볼륨에 따른 브래지어 컵 치수 및 유방유형 분류에 관한 연구)

  • Kweon, Soo-Ae;Sohn, Boo-Hyun
    • Journal of the Korean Home Economics Association
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    • v.49 no.5
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    • pp.1-10
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    • 2011
  • To provide the basic data to manufacture superior brassiere, this study was analyzed the evaluation of wear sensation of brassiere and the satisfaction of breast type by breast circumference and volume of 182 twenties-aged women. The results were as follows: First, it was reliable to set up the cup size of brassiere by using the breast circumference. Hemispherical breast was the same as cone-shaped breast in breast classification by breast circumference and volume. Second, the breast sizes were able to classify into under 200cc, 200~300cc, 300~400cc, and over 400cc by volume, but measuring the volume was more difficult than measuring the breast circumference. Last, there were correlations between breast circumference and breast volume by breast type. And there were differences on improvement, brassiere size, and the satisfaction of breast type by breast circumference and volume. This results will give basic informations for brassiere design that reflects breast type according to breast circumference and volume for functional brassiere.

A Design and Manufacture of 6-Component Load Cell (6분력계의 설계와 제작에 관한 연구)

  • Kim, H.;Kim, J.S.;Song, M.;Rhyu, S.S.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.20-26
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    • 1997
  • A 6-component load cell (Fx=Fy=Fz=10Kg, Mx=My=Mz=1Kg-m)) is designed and manufactured. Basic mechanism of the operation is measuring strains coresponding to pure bending stresses, at certain portions of the device, due to forces and moments given. Wheastone bridge is used for the strain measurement and the amplified output signals from the bridge are decoupled to give the real forces and moments by using the influence coefficient matrix obtained through the calibration. Based on the result of the calibration test, the developed load cell is believed to be quite accurate and reliable. We also believe that the design experience provided us 'With essential information for future design of various types of conventional or object oriented force measuring device.

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Development for Automatic Thickness Measurment System by Digital Image Processing (디지탈 영상처리 기법을 이용한 자동 두께측정 장치 개발)

  • Kim, Y.I.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.72-79
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    • 1995
  • The purpose of this paper is to develop an automatic measuring system based on the digital image processing which can be applied to the in-process measurment of the characteristics of the thin thickness. The derivative operators is used for edge detection in gray level image. This concept can be easily illustrated with the aid of object shows an image of a simple light object on a dark background, the gray level profile along a horizontal scan line of the image, and the first and second derivatives of the profile. The first derivative of an edge modeled in this manner is 0 in all regions of constant gray level, and assumes a constant value during a gray level transition. The experimental results indicate that the developed automatic inspection system can be applied in real situation.

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A CAD/EAM System and Component Technology in Die Making for Automobile (자동차용 금형제작의 CAD/DAM 시스템 및 요소기술)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.119-124
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    • 1997
  • This study investigates EAD/EAM system & component technology in die making for automobile, An assessment has been proceeded so that stamping car panel can be designed and manufactured efficiently. Also a method of measuring surface strains in a deformed three dimensional part has been analyzed which computes surface strains for the entire area under the view instead of determining surface strains from deformed circles one a time. For the technicians sutomated strain measurement system has the potential to become a powerful tool for successful press-die design and making. The obtained results will lead to the reductions in lead time and man-hour required for the design and manufacture of the stamping dies.

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Design and manufacture of horn lens antennas of 80 GHz MM wave FMCW radar for cryogenic fluids level measurement

  • Jeon, S.M.;Mun, J.M.;Lee, S.C.;Sim, K.D.;Kim, S.H.
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.1
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    • pp.29-33
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    • 2022
  • Recently, development of a cryogenic fluids storage tank for storing or transporting liquid hydrogen is actively in progress. In cryogenic fluids storage tanks, hydrogen evaporates due to the extreme temperature difference inside and outside the tank. As the mass of the cryogenic fluids changes with continuous vaporization, the fluids level also changes. Therefore, there is need for a method of accurately measuring the level change in the storage tank. In the case of general cryogenic fluids, it is difficult to accurately measure the level because the dielectric constant is very low. As a method of measuring cryogenic fluids level with low dielectric constant, it can be used an Millimeter wave (MM wave) FMCW radar sensor. However, the signal sensitivity is very weak and the level accuracy is poor. In this paper, the signal sensitivity is improved by designing the horn lens antenna of the existing 80 GHz FMCW radar sensor. Horn lens antenna is fabricated by FDM/SLA type 3D printer according to horn and lens characteristics. The horn is used to increase the signal gain and the lens improves the signal straightness. This makes it possible to measure the level of cryogenic fluids with a low dielectric constant.

Development of Strain-gauge-type Rotational Tool Dynamometer and Verification of 3-axis Static Load (스트레인게이지 타입 회전형 공구동력계 개발과 3축 정적 하중 검증)

  • Lee, Dong-Seop;Kim, In-Su;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.72-80
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    • 2019
  • In this task, the tool dynamometer design and manufacture, and the Ansys S/W structural analysis program for tool attachment that satisfies the cutting force measurement requirements of the tool dynamometer system are used to determine the cutting force generated by metal cutting using 3-axis static structural analysis and the LabVIEW system. The cutting power in a cutting process using a milling tool for processing metals provides useful information for understanding the processing, optimization, tool status monitoring, and tool design. Thus, various methods of measuring cutting power have been proposed. The device consists of a strain-gauge-based sensor fitted to a new design force sensing element, which is then placed in a force reduction. The force-sensing element is designed as a symmetrical cross beam with four arms of a rectangular parallel line. Furthermore, data duplication is eliminated by the appropriate setting the strain gauge attachment position and the construction of a suitable Wheatstone full-bridge circuit. This device is intended for use with rotating spindles such as milling tools. Verification and machining tests were performed to determine the static and dynamic characteristics of the tool dynamometer. The verification tests were performed by analyzing the difference between strain data measured by weight and that derived by theoretical calculations. Processing test was performed by attaching a tool dynamometer to the MCT to analyze data generated by the measuring equipment during machining. To maintain high productivity and precision, the system monitors and suppresses process disturbances such as chatter vibration, imbalances, overload, collision, forced vibration due to tool failure, and excessive tool wear; additionally, a tool dynamometer with a high signal-to-noise ratio is provided.