• Title/Summary/Keyword: Maximum tensile stress

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Fatigue Strength Evaluation of Mechanical Press Joints of Cold Rolled Steel Sheet under Cross-Tension Loading (냉간압연강 판재 기계적 접합부의 십자형 인장 하중하에서의 피로강도)

  • Kim, Jong-Bong;Kim, Taek-Young;Kang, Se-Hyung;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.29 no.3
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    • pp.1-7
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    • 2014
  • In this study, for the evaluation of the static and fatigue joining strength of the joint, the geometry of the cross-tension specimen was adopted. The specimens were produced with optimal joining force and fatigue life of the clinch joint specimens was evaluated. The material selected for use in this study was cold rolled mild steel (SPCC) with a thickness of 0.8 mm. The maximum tensile load was 708 N for the specimen with single point. The fatigue endurance limit (=42.6 N) per point approached to 6% of the maximum tensile strength at a load ratio of 0.1, suggesting that the joints are vulnerable to cross-tension loading during fatigue. Compared to equivalent stress and maximum principal stress, the SWT fatigue parameter and equivalent strain can properly predict the current experimental fatigue life. The SWT parameter can be expressed as $SWT=2497.5N^{-0.552)_f$.

A Study on the Microstructures and Tensile Properties of Heat-Treated Cast Ti-(44-54)at.%Al Alloys (Ti-(44-54)at.%Al 열처리 주조합금의 미세조직과 인장특성에 관한 연구)

  • Jung, Jae-Young
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.199-206
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    • 2017
  • In this study, the variations of microstructures and tensile properties of Ti-(44-54)at.%Al binary alloys were investigated. The heat-treated microstructure depended greatly on their solidification structure and annealing temperature. We measured the variations of volume fractions of primary and secondary lamellar structure as a function of the heat treatment temperature in a Ti-47at.%Al alloy. The variation of ductility as a function of Al content was in good agreement with the change of fracture mode in the tensile fracture surface. It can be inferred that the variations of yield stress and hardness of ${\gamma}$ phase in a single ${\gamma}$-phase field region are enhanced by anti-site defects created by deviations from the stoichiometric composition. In a Ti-47at.%Al alloy within the (${\alpha}_2+{\gamma}$) two-phase field, the yield stress tended to be the maximum at a near equal volume fraction of lamellar and ${\gamma}$ grains. The ductility depended sensitively on the overall grain size and Al content. The calculation of fracture strain using Chan's model indicated that the change of ductility as a function of annealing temperature was primarily determined by the variations in the overall grain size and lamellar volume fraction.

Fracture Behavior and Stress Distribution around Slot (슬롯주위 의 應力分布 와 破壞擧動 1)

  • 송삼홍;고성위
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.127-132
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    • 1984
  • In this paper, stress concentration factor and distribution of slotted or notched plate which is subjected to uniaxial tensile load are studied. The experimental measurements have shown the following; (1)The stress around slot or notch of slotted or notched plate which is subjected to uniaxial tensile load is state of biaxial stress, which is mainly varied to notch radius and depth. (2)The stress concentration factor around slot or notch is mainly influenced by the .sigma.$_{yy}$ , it is varied with notch radius and depth. (3)For the notched specimen, there is a notch depth where stress concentration factor is maximum. On the other hand, for the slotted specimen, stress concentration factor increases as the notch depth increases. An investigation of the relationship between fracture and stress concentration factor due to the slot or notch will be presented on the later paper, for reference.

Tensile Behaviour of Foamed Metal Matrix Composite Using Stochastic FE Model (통계적 유한요소모델을 이용한 발포된 금속기지 복합재료의 인장특성)

  • 전성식
    • Composites Research
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    • v.17 no.2
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    • pp.34-39
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    • 2004
  • In this paper, a modified and representative unit cell model was employed to study the tensile behaviour of closed-cell metallic foams with varying spatial density distribution as well as material imperfections. The density variation was assumed to follow a statistical probability distribution of the Gaussian type. A multiple cell finite element model, utilising the modified unit cell, was developed. The model exhibits deformation patterns similar to those observed in tensile testing. The nominal stress-strain curve obtained from quasistatic tensile of the foam was compared with experimental findings and was found to be in good agreement in the scheme of maximum strength only if the appropriate density distribution and volume fraction of internal imperfections are taken into account. Moreover, maximum tensile strength of the aluminium foam was found to be more sensitive to the volume fraction of imperfection than standard deviation of the density.

Behaviour of Fatigue Crack Propagation under Mixed Mode(I+II) with variation of Angle and Crack Length (혼합모드(I+II)하에서 각도와 균열길이 변화를 갖는 피로균열 전파 거동)

  • 정의효
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.73-79
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    • 2000
  • The applications of fracture mechanics have traditionally concentrated on cracks loaded by tensile stresses, and growing under an opening or mode I mechanism. However, many cases of failures occur from growth of cracks subjected to mixed mode loading. Several criteria have been proposed regarding the crack growth direction under mixed mode loadings. This paper is aimed at investigation of fatigue crack growth behaviour under mixed mode(I+II) with variation of angle and pre-crack length in two dimensional branched type precrack. Especially the direction of fatigue crack propagation was predicted and effective stress intensity factor was calculated by finite element analysis(FEA. In this paper, the maximum tangential stress(MTS) criterion was used to predict crack growth direction. Not only experiment but also finite element analysis was carried out and the theoretical predictions were compared with experimental results.

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Stress Analysis of $Si_3N_4$ Swirl Chamber during Thermal Fatigue Test (열피로시험중 질화규소 와류실에 발생하는 응력해석)

  • 김창삼;정덕수
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.321-326
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    • 1996
  • Thermal fatigue test and stress analysis of Si3N4 and metal swirl chamber were carried out to investigate the reliability of the swirl chambers. Conditions of the thermal fatigue test were severer than those in real engine and FEM was used to analize the stress distribution in the swirl chambers. Fatigue cracks of the maximum length 2.4 mm and deformation were occurred at the corner of the jet in metal swirl chamber but not observed in Si3N4 swirl chamber. Maximum tensile stress in Si3N4 swirl chamber calculated by FEM was 300 MPa.

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A Study on the Characteristics of Direct Tensile Fatigue of the Domestic PS Bar at High Stress Range (국산 PS 강봉의 고응력범위에서의 직접 인장피로 특성)

  • Yoo, Sung Won;Suh, Jeong In
    • Journal of Korean Society of Steel Construction
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    • v.15 no.2
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    • pp.137-145
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    • 2003
  • In this study, direct tensile fatigue tests of the PS bar were performed in terms of diameter, minimum stress level, and maximum stress level. In the static test, the stress - strain curve and ultimate streng th of the PS bar were determined. Results of the fatigue test indicate that the diameter of the PS bar was not influenced by fatigue life. Minimum stress also had quite an influence on the fatigue of the PS bar. Thus, the fatigue characteristic equation was proposed in terms of stress range and minimum stress through statistical process. Strains on specimen that loaded direct tension were measured in the fatigue test, with the secant modulus of elasticity calculated from measured strains. The strain development consisted of three different stages, i.e., rapid increases during the initial fatigue life, uniform increases during the middle stage, and rapid increases until failure. The secant modulus of elasticity decreased during the fatigue life with increasing strain. However, stress level seemed to have no influence on the secant modulus of elasticity.

Behavior of Fatigue Crack Initiation and Propagation under Cyclic Tensile or Torsional Loading with Superimposed Static Biaxial Load (이축 정적 하중이 부가된 반복 인장 혹은 비틀림 하중하에서 균열 발생과 성장 거동)

  • Heo, Yong-Hak;Park, Hwi-Rip;Gwon, Il-Beom;Kim, Jin-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1446-1455
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    • 2000
  • Fatigue crack initiation and propagation behavior under cyclic biaxial loading has been investigated using thin-walled tubular specimen with a hole. Two types of biaxial loading system, i.e. cyclic tensile loading with super-imposed static torsional load and cyclic torsional loading with superimposed static tensile load, with various values of the biaxial loading ratio, $\tau$ s/ $\sigma$ max (or $\tau$ max/ $\sigma$s) were employed. Fatigue tests show that fatigue crack near the hole initiates and propagates at 900 and 450 direction to the longitudinal direction of the specimen under cyclic tensile and torsion loading with static biaxial stress, respectively, and the static biaxial stress doesn't have any great influence on fatigue crack initiation and growth direction. Stress analysis near the hole of the specimen shows that the crack around the hole initiates along the plane of maximum tangential stress range. Fatigue crack growth rates were evaluated as functions of equivalent stress intensity factor range, strain energy density factor range and crack tip opening displacement vector, respectively. It is shown that the biaxial mode fatigue crack growth rates can be relatively consistently predicted with these cyclic parameters.

Fatigue Crack Growth Behavior of 7075-T6Al Alloy under Simple Stepped Variable Amplitude Loading Conditions (7075-T6Al 합금에 있어서 변동하중진폭 하에서의 피로균열성장거동)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.80-88
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    • 1997
  • An experimental investigation of the fatigue through crack growth behavior under simple stepped variable loading condition has been performed using Al7075-T651. Experiments were carried out by using cantilever bending type specimens, with chevron notches on a small electro-magnetic test machine. Tensile overloads have a retarding effect on the fatigue crack growth rates, therefore tensile overloads were used for the beneficial effect on the fatigue life. While in most cases compressive overloads have only a vanishing effect on crack growth rates, some experiments with single edge crack tension specimens reveal a marked growth retardation. The stress ratios used in this investigations varies from R=0.32 to 0.81, from R=0.04 to 0.76, from R=-0.15 to 0.73, and from R=-0.33 to 0.68 and the peak load for each case was not varied. The crack growth and crack closure were measured by Kikukawa's compliance method with a strain gauge mounted on the backside of each specimens. The results obtained are as follows. When the stepped variable load was applied, the smaller the stress ration was, the larger the delayed retardation of the crack growth rate was. The fatigue crack growh rate data obtained for through cracks were plotted well against the effective stress intensity factor range from 4.0 to 20.0MP{a^{SQRT}m}. It was found that the effective stress intensity factor range ratio was related well to the opening stress intensity factor, the maximum stress intensity factor, and crack length.

Shape optimal design of a dust cover for ball joint of automotive steering system (조향장치용 볼 조인트 더스트 커버의 형상최적설계)

  • Lee, Boo-Youn;Kim, Ji-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.6
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    • pp.603-610
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    • 2013
  • Finite element analysis is performed to evaluate stress and deformation of a wrinkle-type dust cover for the ball joints of tie rods of automotive steering system. Results of the analysis for assembly and operation condition show that sealing capability is good and the maximum stress on the body is smaller than the tensile strength. An optimal shape of the dust cover is obtained using the Taguchi method to reduce the maximum stress. The maximum stress of the optimal design under the operation condition is reduced by 22 per cent of that of the initial design. Results of the research show that performance evaluation and design of the dust covers can be effectively done using the proposed method.