• Title/Summary/Keyword: Material tests

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The Effect of the Gate Shape on the Controlled Material the Microstructure of Grain Size (게이트 형상이 결정입 제어 소재의 미세조직에 미치는 영향)

  • Jung Y. S.;Bae J. W.;Seo P. K.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.152-155
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    • 2004
  • In the semi-solid die casting process, the important thing is the flow behaviors of semi-solid material. The flow patterns of semi-solid material can make the defects during die filling. To control of the flow patterns, is very important and difficult. In this paper, the flow behaviors of the semi-solid A356 alloy material during die filling at various die gate shapes has been observed with the grain size controlled material. The effects of the gate shape on the die filling characteristics were investigated. The filling tests in each plunger strokes were experimented, also simulated on the semi-solid material die casting process by MAGMAsofi. According to the filling tests and computer simulation, the effect of the gate shape on liquid segregation had been investigated.

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A Study on the ballistic impact resistance and dynamic failure behavior of aramid FRMLs by high velocity impact (고속충격에 의한 아라미드 섬유강화 금속적층재의 방탄성능 및 동적파손거동에 관한 연구)

  • 손세원;이두성;김동훈;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.527-532
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    • 2000
  • The armor composite material targets such as aramid FRMLs with different type and ply number of face material and different type of back-up material, were studied to determine ballistic impact resistance and dynamic failure behavior during ballistic impact. Ballistic impact resistance is determined by $\textrm{V}_{50}$ ballistic limit, a statical velocity with 50% probability for complete penetration, test method. Also dynamic failure behaviors are respectfully observed that result from $\textrm{V}_{50}$ tests. $\textrm{V}_{50}$ tests with $0^{\circ}$ obliquity at room temperature were conducted with projectiles that were able to achieve near or complete penetration during high velocity impact tests. As a result, ballistic impact resistance of anodized Al 5052-H34 alloy(2 ply) is better than that of anodized Al 5052-H34 alloy(1 ply), but Titanium alloy showed the similar ballistic impact resistance. In the face material, ballistic impact resistance of titanium alloy is better than that of anodized Al 5052-H34 alloy. In the back-up material, ballistic impact resistance of T750 type aramid fiber is better than that of CT709 type aramid fiber.

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Determination of Material Parameters for Microstructure Prediction Model of Alloy 718 Based on Recystallization and Grain Growth Theories (재결정 및 결정립 성장이론에 기초한 Alloy 718의 조직예측 모델에 대한 재료상수 결정방법)

  • Yeom, J.T.;Hong, J.K.;Kim, J.H.;Park, N.K.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.491-497
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    • 2011
  • This work describes a method for determining material parameters included in recrystallization and grain growth models of metallic materials. The focus is on the recrystallization and grain growth models of Ni-Fe based superalloy, Alloy 718. High temperature compression test data at different strain, strain rate and temperature conditions were chosen to determine the material parameters of the model. The critical strain and dynamically recrystallized grain size and fraction at various process conditions were generated from the microstructural analysis and strain-stress relationships of the compression tests. Also, isothermal heat treatments were utilized to fit the material constants included in the grain growth model. Verification of the determined material parameters is carried out by comparing the average grain size data obtained from other compression tests of the Alloy 718 specimens with the initial grain size of $59.5{\mu}m$.

Dynamic Tensile Tests of Steel Sheets for an Auto-body at the Intermediate Strain Rate (중변형률 속도에서의 차체용 강판의 동적 인장실험)

  • Lim, Ji-Ho;Huh, Hoon;Kwon, Soon-Yong;Yoon, Chi-Sang;Park, Sung-Ho
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.456-461
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    • 2004
  • The dynamic behavior of sheet metals must be examined to ensure the impact characteristics of auto-body by a finite element method. An appropriate experimental method has to be developed to acquire the material properties at the intermediate strain rate which is under 500/s in the crash analysis of auto-body. In this paper, tensile tests of various different steel sheets for an auto-body were performed to obtain the dynamic material properties with respect to the strain rate which is ranged from 0.003/sec to 200/sec. A high speed material testing machine was made for tension tests at the intermediate strain rate and the dimensions of specimens that can provide the reasonable results were determined by the finite element analysis. Stress-strain curves were obtained for each steel sheet from the dynamic tensile test and used to deduce the relationship of the yield stress and the elongation to the strain rate. These results are significant not only in the crashworthiness evaluation under car crash but also in the high speed metal forming.

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Storage Life Estimation of Next Infrared Flare Material (차기 적외선 섬광제 저장수명 예측)

  • Back, Seungjun;Son, Youngkap;Kim, Namjin;Kwon, Taesoo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.3
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    • pp.311-318
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    • 2016
  • This paper shows storage life estimation of next IR(infrared) flare material through accelerated degradation tests. Three temperature conditions for the accelerated degradation tests are 55, 65 and $75^{\circ}C$. Six performances of IR flare material are burning time, IR peak/continuous Intensity, total energy of near/mid-IR and color ratio, and they were measured after the tests. Storage life of the IR flare material was estimated through both analyzing the degradation data of those performances and applying distribution-based degradation models to the data. Over 30 years of storage life at $20^{\circ}C$ is estimated in terms of IR peak intensity with reliability 0.99 and confidence level 99 %. Additionally, 10 years of storage period at $21^{\circ}C$ would be equivalent to 68 days of accelerated test at $65^{\circ}C$ from the activation energy in Arrhenius model.

Evaluation of Material Properties for Yonggwang Nuclear Piping Systems(II) - Safety Injection System- (영광원자력 배관소재의 재료물성치 평가 (II) -안전주입계통-)

  • 김영진;석창성;장윤석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1451-1459
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    • 1995
  • The objective of this paper is to evaluate the material properties of SA312 TP316 and SA312 TP304 stainless steels and their associated welds manufactured for safety injection system of Yonggwang 3,4 nuclear generating stations. A total of 62 tensile tests and 46 fracture toughness tests were conducted and the effects of various parameters such as pipe size, crack plane orientation, tests were conducted and the effects of various parameters such as pipe size, crack plane orientation, test temperature, welding on material properties were discussed. Test results show that the effect of test temperature on fracture toughness was significant while the effects of pipe size and crack plane orientation on fracture toughness were negligible. Fracture toughness of the weld metal was in general higher than that of the base metal.

Cyclic test of buckling restrained braces composed of square steel rods and steel tube

  • Park, Junhee;Lee, Junho;Kim, Jinkoo
    • Steel and Composite Structures
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    • v.13 no.5
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    • pp.423-436
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    • 2012
  • In this study total of six buckling-restrained braces (BRBs) were manufactured using a square steel rod as a load-resisting core member and a hollow steel tube as restrainer to prevent global buckling of the core. The gap between the core and the tube was filled with steel rods as filler material. The performances of the proposed BRB from uniaxial and subassemblage tests were compared with those of the specimens filled with mortar. The test results showed that the performance of the BRB with discontinuous steel rods as filler material was not satisfactory, whereas the BRBs with continuous steel rods as filler material showed good performance when the external tubes were strong enough against buckling. It was observed that the buckling strength of the external tube of the BRBs filled with steel rods needs to be at least twice as high as that of the BRBs filled with mortar to ensure high cumulative plastic deformation of the BRB.

Vertical Earth Pressure Distribution on Cantilever Retaining Wall (역 T 형 옹벽에 작용하는 연직토압분포)

  • Yoo, Nam-Jae;Lee, Myeung-Woog
    • Journal of Industrial Technology
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    • v.16
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    • pp.181-189
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    • 1996
  • Centrifuge model tests of cantilever retaining wall were performed to investigate the vertical stress distribution due to selfweight of backfill material. Model tests were carried out to find the effect of arching action on vertical stress distribution by changing the roughness of rigid boundary slope and the distance between retaining wall and boudary slope. A reduced scale model of cantilever retaining wall was made with concrete and Jumunjin Standary Sand with 80 % of relative density was used as foundation and backfill material. Centrifuge tests were performed by increasing g-level up to 40 g with measuring vertical stress induced by selfweight of backfill material. Test results on vertical stress distribution were analyzed and compared with results of Silo theory.

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A Study on the Unloading Stiffness of Instrumented Indentation Tests (계장화 압입 시험에서 하중 제거 곡선의 강성률에 관한 고찰)

  • 이병섭;이호진;이봉상
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.21-26
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    • 2004
  • Instrumented indentation tests have been used for estimating material properties. In order to analyze deformation characteristics with various factors, the unloading stiffness should be properly determined from the elastic behavior. The unloading stiffness is generally obtained from the shifted power functions fitting with the experimental unloading data. However, the functions often give rise to a poor representation of actual data, and also the unloading stiffness is governed by unloading condition. In this study, both numerical and experimental conditions to obtain proper unloading stiffness were investigated. The result showed that the amount of unloading ratio and hold time played an important role in fitting the unloading curves. The current efforts can successfully provide the unloading stiffness for indentation material properties.

Reciprocating Wear Test of AISI 52100 Bearing Steel in h-BN-based Aqueous Lubricants

  • Gowtham Balasubramaniam;Dae-Hyun Cho
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.228-234
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    • 2023
  • In this study, reciprocating wear tests are performed on AISI 52100 bearing steel to investigate its tribological behavior in a hexagonal boron nitride (h-BN) water solution. The h-BN-based aqueous lubricant is prepared using an atoxic procedure called ultrasonic sonication in pure water. Ball-on-flat reciprocating sliding experiments are conducted, where the ball is slewed on a fixed flat at 50-㎛ displacement. The lubricating behavior of h-BN is compared with that of deionized (DI) water. Results show that the friction coefficient is higher in h-BN testing than that in DI tests, but the results are equalized as the friction coefficient reaches a stable level. Scanning electron microscopic images reveal significant material loss in the center and mild abrasion on the edge of the wear scar in h-BN tests. However, these effects are minor in DI water situations. The results of energy-dispersive X-ray spectroscopy show that considerable oxidation occurs in the central zone of the wear scar in h-BN cases with strong adhesion and material removal. These findings reveal the importance of determining ideal circumstances that can tolerate material friction and wear.