• Title/Summary/Keyword: Material simulation

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A study on the micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ Bulk Metallic Glasses using micro-forging and Finite Element Method applications (마이크로 단조를 이용한 Zr 계 벌크 비정질합금의 미세 성형성 평가와 유한요소해석 적용에 관한 연구)

  • Kang Sung-Gyu;Park Kyu-Yeol;Son Seon-Cheon;Lee Jong-Hon;Na Young-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.153-161
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    • 2006
  • Micro-forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). Micro-forming of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk metallic glass(BMG) as a candidate material for this developing process are feasible at a relatively low stress in the supercooled liquid state without any crystallization during hot deformation. In this study, micro- formability of a representative bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$. was investigated for micro-forging of U-shape pattern. Micro-formability was estimated by comparing $R_f$ values ($=A_f/A_g$), where $A_g$ is cross-sectional area of U groove, and $A_f$ the filled area by material. Micro-forging process was simulated and analyzed by applying finite element method. FEM simulation results showed reasonable agreement with the experimental results when the material properties and simulation conditions such as top die speed, remeshing criteria and boundary conditions were tightly controlled. The micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ was increased with increasing load and time in the temperature range of the supercooled liquid state. Also, FEM simulation using a commercial software, DEFORM was confirmed to be applicable for the optimization of micro-forming process.

Prediction of Thermo-mechanical Behavior for CNT/epoxy Composites Using Molecular Dynamics Simulation (분자동역학 시뮬레이션을 이용한 CNT/에폭시 복합재의 열기계적 거동 예측)

  • Choi, Hoi Kil;Jung, Hana;Yu, Jaesang;Shin, Eui Sup
    • Composites Research
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    • v.28 no.5
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    • pp.260-264
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    • 2015
  • In this paper, molecular dynamics (MD) simulation was carried to predict thermo-mechanical behaviors for carbon nanotube (CNT) reinforced epoxy composites and to analyze the trends. Total of six models having the volume fractions of CNT from 0 to 25% in epoxy were constructed. To predict thermal behaviors, temperature was increased constantly from 300 to 600 K, and the glass transition temperature ($T_g$) and coefficient of thermal expansion (CTE) analyzed using the relationship between temperature and specific volume. The elastic moduli that represented to the mechanical behaviors were also predicted by constant strain. Additionally, the effects of functionalization of CNT on mechanical behaviors of composite were analyzed. Models were constructed to represent CNTs functionalized by nitrogen doping and COOH groops, and interfacial behaviors and elastic moduli were analyzed. Results showed that the agglomerations of CNTs in epoxy cause by perturbations of thermo-mechanical behaviors, and the functionalization of CNTs improved the interfacial response as well as mechanical properties.

Warpinging and Budding Prediction Model of Wooden Hollow Core Flush Door due to Moisture Content Change (II) : Simple Method of LMC and MOE, and Monte Carlo Simulation for Calculating Reject (목제(木製) 프러쉬 문의 함수율 변동에 따른 틀어짐과 좌굴 예측모델 (II) : 치수변동과 탄성계수의 간이측정법과 불량율 예측 Monte Carlo 시뮬레이션)

  • Kang, Wook;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.1
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    • pp.18-27
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    • 2000
  • Even the same materials are assembled in flush door skin panel, warping is not simply prevented under the changes of environmental conditions since wood and wood-based material have large variations in their physical and mechanical properties. The parameters such as linear movement coefficient(LMC), modulus of elasticity (MOE), required to predict warping could be estimated by oven drying method and dynamic method instead of American Society for Testing Materials(ASTM) procedure. The relationship between warping and LMC was curvilinear, while it between warping and MOE was linear. LMC had a larger effect on warping than MOE. Material propensity of skin panel such as hardboard and plywood showed normal distributions. The variation of material properties, however, was much larger in plywood than in hardboard. Monte Carlo simulation also indicated that rejection ratio of flush door due to the occurrence of warping could be predicted with consideration of the relationship of warping and parameters of probability distribution of MOE, LMC, and moisture content.

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Model Tests and GIMP (Generalized Interpolation Material Point Method) Simulations of Ground Cave-ins by Strength Reduction due to Saturation (불포화 강도 유실에 의한 지반함몰 현상의 모형 실험 재현 및 일반 보간 재료점법을 활용한 수치적 모사)

  • Lee, Minho;Woo, Sang Inn;Chung, Choong-Ki
    • Journal of the Korean Geotechnical Society
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    • v.33 no.12
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    • pp.93-105
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    • 2017
  • This study presents direct shear tests, model tests, and numerical simulations to assess the effect of reduction of soil strength because of saturation during formation of ground cave-in caused by damaged sewer pipe lines. The direct shear test results show that the saturation affects the cohesion of soil significantly although it does not influence the friction angle of soil. To experimentally reproduce ground cave-in, the model tests were performed. As ground cave-ins were accompanied with extreme deformation, conventional finite element method has difficulty in simulating them. The present study relies on generalized interpolation material point method, which is one of meshless methods. Although there are differences between the model test and numerical simulation caused by boundary conditions, incomplete saturation, and exclusion of groundwater flow, similar ground deformation characteristics are observed both in the model test and numerical simulation.

Particle Morphology Behavior and Milling Efficiency by DEM Simulation during Milling Process for Composites Fabrication by Traditional Ball Mill on Various Experimental Conditions - Effect of Rotation Speed, Ball Size, and Ball Material (전동볼밀의 복합재 제조공정에서 각종 실험조건에 따른 입자형상 변화 및 DEM 시뮬레이션을 통한 밀링 효율의 고찰 - 회전속도, 매체크기, 매체재질의 영향)

  • Bor, Amgalan;Batchuulun, Ichinkhorloo;Jargalsaikhan, Battsetseg;Lee, Jehyun;Choi, Heekyu
    • Korean Chemical Engineering Research
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    • v.56 no.2
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    • pp.191-203
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    • 2018
  • This study was investigated the effect of the morphology change of copper (Cu) powders under the different rotational speed and milling time by using three kinds of grinding media with different size and materials, and performed DEM simulations of ball behavior. In order to clarify the mechanism of grinding by three - dimensional simulations of the ball behavior in a traditional ball mill, the force, kinetic energy, and medium velocity of the grinding media were calculated. In the simulation, the amount of change of the input energy was also calculated by adjusting the rotational speed, ball material, kinetic velocity, and friction coefficient in the same as the actual experimental conditions. The scanning electron microscope results show that the particle morphology changes from irregular to spherical when the ball size is small.

A Flexible and Expandable Representation Framework for Computational Science Data

  • Kim, Jaesung;Ahn, Sunil;Lee, Jeongchoel;Lee, Jongsuk Ruth
    • Journal of Internet Computing and Services
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    • v.21 no.3
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    • pp.41-51
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    • 2020
  • EDISON is a web-based platform that provides easy and convenient use of simulation software on high-performance computers. One of the most important roles of a computational science platform, such as EDISON, is to post-process and represent the simulation results data so that the user can easily understand the data. We interviewed EDISON users and collected requirements for post-processing and represent of simulation results, which included i) flexible data representation, ii) supporting various data representation components, and iii) flexible and easy development of view template. In previous studies, it was difficult to develop or contribute data representation components, and the view templates were not able to be shared or recycled. This causes a problem that makes it difficult to create ecosystems for the representation tool development of numerous simulation software. EDISON-VIEW is a framework for post-processing and representing simulation results produced from the EDISON platform. This paper proposes various methods used in the design and development of the EDISON-VIEW framework to solve the above requirements and problems. We have verified its usefulness by applying it to simulation software in various fields such as material, computational fluid dynamics, computational structural dynamics, and computational chemistry.

Study on the Computational Simulation of Large Scale Gap Test (Large Scale Gap 시험의 전산모사연구)

  • Lee, Jin-Sung;Park, Jung-Su;Lee, Young-Shin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.14 no.5
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    • pp.932-940
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    • 2011
  • This study describes computational simulation results in 2-dimensional and 3-dimensional space concerning large scale gap test(LSGT) by using commercial hydrocode such as AUTODYN and LS-DYNA to analyze the detonation phenomenons of high explosives. To consider the possibilities of LSGT simulation, we used Lee - Tarver reaction rate model of PBX-9404 and Comp-B which were implemented AUTODYN's material library. Also we have tried the diverse numerical schemes such as Lagrangian, Eulerian and ALE(Arbitary Lagrangian Eulerian), SPH(Smoothed Particle Hydrodynamics) in LSGT simulations. After LSGT simulations, we compared the simulation results with published results to verify the LSGT simulations. According to the LSGT simulations, we have concluded as follows. In 2-dimensional and 3-dimensional space, Lagrangian solver provided the most reliable results based on analysis time and accuracy. When using two hydrocodes in 2-dimensional space, the simulation results are almost same except one explosive model. We have verified the modeling method and simulation results of the LSGT by using the commenrcial hydrocode in this study.

A Study into the Effect of the CT Simulation Program on Clinical Education (전산화단층촬영 시뮬레이션 프로그램의 임상교육 효과에 관한 연구)

  • Kim, Yong-Wan;Kim, Jung-Sam;Lee, Kyung-Rok
    • Journal of radiological science and technology
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    • v.32 no.4
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    • pp.445-451
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    • 2009
  • The computed tomography(CT) simulation tool provides virtual experimental environment without using a high cost medical equipment. We made teaching materials for the CT simulation tools and educated the students and entry level of radio-technologists. We divided the experimental objects into two groups; students who took only theoretical classes (group 1) and students who took both theoretical and simulation classes (group 2). The results showed that the group 2 outperformed group 1 significantly, which indicates that the simulation program provides a good educational material for not only students but also radio-technologists.

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Simulation of the Forming Process of the Shielded Slot Plate for the Molten Carbonate Fuel Cell Using a Ductile Fracture Criterion (연성파괴조건을 사용한 용융탄산염 연료전지용 쉴디드 슬롯 플레이트의 성형 공정 유한요소 해석)

  • Lee, C.W.;Yang, D.Y.;Lee, S.R.;Kang, D.W.;Chang, I.G.;Lee, T.W.
    • Transactions of Materials Processing
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    • v.21 no.5
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    • pp.298-304
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    • 2012
  • The shielded slot plates for a molten carbonate fuel cell(MCFC) have a sheared corrugated trapezoidal pattern. In the FEM simulations for the production of the shielded slot plate, the user material subroutine VUMAT in the commercial FEM software ABAQUS was used to implement a ductile fracture criterion. The critical damage value for the ductile fracture criterion was determined by comparing the experimental results of the shearing process with the simulation results. Using the ductile fracture criterion, the FEM simulation of the three-dimensional forming process of the shielded slot plate was conducted. The effects of the shearing process on the forming process were examined through FEM simulation and experiments. The forming simulation of nine unit cells was conducted. Using the simulation results of the forming process, the deformed shape after springback was calculated. The experimental result shows good agreement with the simulation.

A Case Study on the Verification of the Initial Layout of Engine Block Machining Line Using Simulation (엔진블럭 가공라인 초기설계안 검증을 위한 시뮬레이션 사례연구)

  • 문덕희;성재헌;조현일
    • Journal of the Korea Society for Simulation
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    • v.12 no.3
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    • pp.41-53
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    • 2003
  • The major components of an engine are engine block (or cylinder block), cylinder head, crank shaft, connecting rod and cam shaft. Thus the engine shop usually consists of six sub-lines, five machining lines and one assembly line. Flow line is the typical concept of layout for machining these parts, especially for engine block. In order to design an engine block machining line, several factors should be considered such as yearly production target, working hours, machines, tools, material handling equipments and so on. If the designers of manufacturing line were unaware of some factors those would be influenced on the system performance, it would make greater problems in the phase of mass production. Therefore the initial design of engine block machining line should be verified carefully. Simulation is the most powerful tool for analyzing the initial layout. This paper introduces the major factors those should be considered for designing the machining line and their effects on the system performance. 3D simulation models are developed with QUEST. Using the simulation model developed the initial layout is analyzed, and we suggest some ideas for improvement.

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