• Title/Summary/Keyword: Material segregation

검색결과 168건 처리시간 0.027초

유동화공법에 의해 제조한 고유동 콘크리트의 원가분석에 관한 기초적 연구 (A Fundamental Study on the Estimation of Construction Cost of High Fluidity Concrete Applying Flowing Concrete Method)

  • 한민철;손성운;오선교;김성수;한천구
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2002년도 학술.기술논문발표회
    • /
    • pp.99-102
    • /
    • 2002
  • This paper discusses the estimation of construction cost of high fluidity concrete using segregation reducing type superplasicizer with 350kgf/cm2 of design strength and 60$\pm$5cm of slump flow in order to verify the cost down effect of high fluidity concrete compared with that of plain concrete with 350kgf/cm2 of design strength and 18cm of slump and with 210kgf/cm2 of design strength and 15cm of slump. According to research, under same strength levels, although material cost of high fluidity concrete is somewhat higher than that of plain concrete due to segregation reducing type superplasticizer, labor cost and equipment cost of high fluidity concrete is cheaper than that of plain concrete. However, based on the strength differences, high fluidity concrete shows lower material cost, labor cost and equipment cost than that of plain concrete due to decreasing in size of member and re-bar caused by high strength development of concrete.

  • PDF

레오로지 소재의 압축 실험 시 고상입자 거동 예측을 위한 결정립 동역학 해석 (Analysis of grain size controlled rheology material dynamics for prediction of solid particle behavior during compression experiment)

  • 김현일;김우영;강충길
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.649-652
    • /
    • 2005
  • It is reported that semi-solid forming process takes many advantages over the conventional forming process, such as long die lift, good mechanical properties and energy saves. Rheology material has a thixotropic, pseudo-plastic and shear-thinning characteristic. Therefore, general plastic or fluid dynamic analysis is not suitable for the behavior of rheology material. So it is difficult for a numerical simulation of the rheology process to be performed because complicated processes such as the filling to include the state of the free surface and solidification in the phase transformation must be considered. Moreover, it is important to predict the deformation behavior for optimization of net shape forging process with semi-solid materials and to control liquid segregation for mechanical properties of materials. In this study, so, molecular dynamics simulation was performed for the control of liquid segregation in compression experiment as a part of study on analysis of rheology forming process.

  • PDF

알루미늄 소재의 레오로지 직접단조공정에서 가압력이 액상 편석에 미치는 영향 (The Effect of Pressure on Liquid Segregation in Direct Rheo-Forging Process of Aluminum Alloys)

  • 오세웅;배정운;강충길
    • 소성∙가공
    • /
    • 제16권3호
    • /
    • pp.178-186
    • /
    • 2007
  • Rheo-forging process of aluminum alloy is suitable for large parts of net shape without defects and excellent mechanical properties in comparison with conventional die casting and forging process. To control the microstructure of the product with high mechanical properties in rheo-forming, solid fraction is required to prevent porosity and liquid segregation. Therefore, in rheo-forging process, die shape, pressure type and solid fraction are very important parameters. The defects such as porosity, liquid segregation and unfitting phenomena occur during rheo-forging process. To prevent these defects, mechanical properties and microstructure analysis of samples versus the change of pressure are carried out and the problem and its solutions are proposed. Also, the mechanical properties versus various pressures were compared with and without heat treatment. The alloys used for rheo-forming are A356 and 2024 aluminum alloy. The rheology material is fabricated by electromagnetic process with controlling current and stirring time.

상계법에 의한 반융용 재료의 항복과 압축거동 (Yield and Compression Behavior of Semi-Solid Material by Upper Bound Method)

  • 최재찬;박형진;박준홍
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.195-198
    • /
    • 1995
  • In Semi-Solid Forging, it is necessary to control the forming variables accurately in order to make near-net-shape products. Generally, the defects of products may occur due to liquid segregation which can be caused by the degree of deformation and condition of friction in Semi-Solid Forging, where the segregation is to be predicted by flow analysis. This paper presents the feasibility of theoretical analysis model using the new yield function which is proposed by Doraivelu et al. to the flow analysis of the semi-solid dendritic Sn-15%Pb alloys instead of adopting the yield criterion of Shima & Oyane which is used by Charreyron and usefulness of the adopted yield function. The distribution of the liquid fraction at various strains in radial direction and the influence of friction are estimated by Upper Bound Method.

  • PDF

Recycling of In-site waste soil material to fill a hollow between PHC pile and Earthen wall

  • Jang, Myung-Houn;Choi, Hee-Bok
    • 한국건축시공학회지
    • /
    • 제12권5호
    • /
    • pp.510-517
    • /
    • 2012
  • This study evaluated the recycling potential of in-site waste soil as pile back filling material (PBFM). We performed experiments to check workability, segregation resistance, bond strength, direct shear stress test, and dynamic load test using in-site waste soil in coastal areas. We found that PBFM showed better performance than general cement paste in terms of workability, segregation resistance, and bond strength. On the other hand, the structural performance of PBFM was slightly lower than that of general cement paste due to the skin friction force of pile by Pile Driving Analyzer and direct shear stress. However, because this type of performance degradation in terms of structure can be improved through the use of piles with larger diameter or by changing the type of pile, considering the economics and environment, we considered that recycling of PBFM has sufficient value.

잔골재를 동슬래그로 대체한 콘크리트의 특성 연구 (A Study on the Properties of Concrete Substituting Copper Slag for Fine Aggregate)

  • 배주성;김남욱;고상훈
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제11권3호
    • /
    • pp.151-158
    • /
    • 2007
  • 최근 들어 정부의 환경정책이 폐기물의 발생량을 줄이되 발생되는 산업부산물을 적극적으로 재활용하는 자원순환형 폐기물 관리로 추진됨에 따라 산업 각 부분에서 발생되는 산업부산물의 재활용에 대한 연구 및 적용성이 활발히 진행되고 있다. 최근 잔골재의 대체재로 주목 받고 있는 동슬래그는 본격적인 활용이 진행된다면 잔골재 수급에 많은 도움을 줄 것으로 예상되나 천연골재에 비해 높은 비중 및 대체율이 30%를 초과하면 재료분리가 발생하는 등의 단점 또한 지적되고 있다. 본 연구에서는 동슬래그의 혼입 시 발생되는 블리딩의 발생을 혼화제의 사용을 통하여 억제하고 압축강도 시험 결과 등의 종합적인 고찰을 통하여 잔골재 대체시의 동슬래그의 적정 혼입률을 도출하고자 하였다.

반응고 재료에서 점성을 고려한 고상입자의 거동예측을 위한 수치모사 해석 (Dynamic Simulation of Solid Particle Considering Change by Viscosity in Rheology Material)

  • 권기영;강충길
    • 소성∙가공
    • /
    • 제18권1호
    • /
    • pp.26-38
    • /
    • 2009
  • It was reported that the semi-solid forming process has many advantages over the conventional forming process, such as a long die life, good mechanical properties and energy savings. It is very important, however, to control liquid segregation to gain mechanical property improvement of materials. During forming process, rheology material has complex characteristics, thixotropic behavior. Also, difference of velocity between solid and liquid in the semi-solid state material makes a liquid segregation and specific stress variation. Therefore, it is difficult for a numerical simulation of the rheology process to be performed. General plastic or fluid dynamic analysis is not suitable for the behavior of rheology material. The behavior and stress of solid particle in the rheology material during forging process is affected by viscosity, temperature and solid fraction. In this study, compression experiments of aluminum alloy were performed under each other tool shape which is rectangle shape(square array), rectangle shape(hexagonal array), and free shape tool. In addition, the dynamics behavior compare with Okano equation to power law model which is viscosity equation.

고(<24%)Mn 플럭스코어드와이어를 사용한 다층 용접 시 초층 응고조직의 결정면방위에 따른 미세조직과 경도 (Microstructure and Hardness of 1st layer with Crystallographic Orientation of Solidification Structure in Multipass Weld using High Mn-Ni Flux Cored Wire)

  • 한일욱;엄정복;윤중길;이봉근;강정윤
    • Journal of Welding and Joining
    • /
    • 제34권5호
    • /
    • pp.77-82
    • /
    • 2016
  • In this study, Microstructure and hardness of 1st layer with crystallographic orientation were investigated about solidification structure in multipass weld using high Mn-Ni flux cored wire. Microstructure of solidification consisted of austenite matrix and a little ${\varepsilon}-phase$ in grain boundaries. Orientation of grains was usually (001), (101), (111). According to crystallographic orientation, morphology of primary dendrite was different. The depletion of Fe and the segregation of Mn, C, Ni, Si, Cu, Cr, O were found along the grain boundaries. The area of segregation was wide with an order of (001), (101), (111) grains. And hardness of grains with crystallographic orientation increased with an order of (001), (101), (111) grains because of the segregation along dendrite boundary.

해수와 담수에서 점탄성을 갖는 그라우트재의 공학적 특성 평가 (Characteristics of the Visco-elastic Grout Material in Fresh and Sea Water)

  • 김욱기;조삼덕;박봉근;송병덕;김주형
    • 한국지반환경공학회 논문집
    • /
    • 제13권6호
    • /
    • pp.41-50
    • /
    • 2012
  • 일반적인 그라우팅 재료는 물속에서 재료 분리가 발생하여 수중 그라우팅 작업시 시공 품질 확보가 매우 어렵다. 최근에는 다양한 혼화제를 첨가하여 수중에서 재료분리가 발생하지 않는 수중 불분리성의 그라우팅 재료들이 개발되고 있다. 본 연구에서는 계면활성제계 개질제를 이용하여 수중에서 재료분리가 발생하지 않으면서도 유동성을 충분히 갖는 점탄성 그라우트재를 개발하고 실내시험을 통해 해수 및 담수에 수중 불분리성 그라우팅 재료와 일반 그라우팅 재료를 시공하였을 때의 공학적 특성을 분석하였다. 본 연구에서 개발한 수중 불분리성 그라우팅 재료는 일반 그라우트재와 비교하여 해수와 담수 상태에서 충분한 강도가 발휘되었으며 수중에서 재료 분리가 발생하지 않아 수중에서도 좋은 시공 품질을 확보할 수 있을 것으로 평가되었다.

Sustainable controlled low-strength material: Plastic properties and strength optimization

  • Mohd Azrizal, Fauzi;Mohd Fadzil, Arshad;Noorsuhada Md, Nor;Ezliana, Ghazali
    • Computers and Concrete
    • /
    • 제30권6호
    • /
    • pp.393-407
    • /
    • 2022
  • Due to the enormous cement content, pozzolanic materials, and the use of different aggregates, sustainable controlled low-strength material (CLSM) has a higher material cost than conventional concrete and sustainable construction issues. However, by selecting appropriate materials and formulations, as well as cement and aggregate content, whitethorn costs can be reduced while having a positive environmental impact. This research explores the desire to optimize plastic properties and 28-day unconfined compressive strength (UCS) of CLSM containing powder content from unprocessed-fly ash (u-FA) and recycled fine aggregate (RFA). The mixtures' input parameters consist of water-to-cementitious material ratio (W/CM), fly ash-to-cementitious materials (FA/CM), and paste volume percentage (PV%), while flowability, bleeding, segregation index, and 28-day UCS were the desired responses. The central composite design (CCD) notion was used to produce twenty CLSM mixes and was experimentally validated using MATLAB by an Artificial Neural Network (ANN). Variance analysis (ANOVA) was used for the determination of statistical models. Results revealed that the plastic properties of CLSM improve with the FA/CM rise when the strength declines for 28 days-with an increase in FA/CM, the diameter of the flowability and bleeding decreased. Meanwhile, the u-FA's rise strengthens the CLSM's segregation resistance and raises its strength over 28 days. Using calcareous powder as a substitute for cement has a detrimental effect on bleeding, and 28-day UCS increases segregation resistance. The response surface method (RSM) can establish high correlations between responses and the constituent materials of sustainable CLSM, and the optimal values of variables can be measured to achieve the desired response properties.