• Title/Summary/Keyword: Material fracture

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Fracture Behavior of $Al_2O_3$ Macro-composites with Layered and Fibrous Structure (층상 및 섬유상 $Al_2O_3$ 거시복합체의 파괴거동)

  • 신동우;윤대현;박삼식;김해두
    • Journal of the Korean Ceramic Society
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    • v.34 no.7
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    • pp.758-766
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    • 1997
  • Non-brittle fracture behaviour of the two composite structures made of two different brittle materials was investigated using 3-point bending test. First, the layered and fibrous macro-composites were fabricated using the material easily formed, yet showing a brittle fracture behaviour similar to ceramics. The layered and fibrous Al2O3 /Al2O3 composites with weak interface were also fabricated using plate of 2 mm thickness and rod of 3 mm diameter respectively. Comparison of the mechanical properties between these two structures was performed in the lights of flexural strength and work of fracture for the composites consisting of Al2O3 and simulated materials respectively. The strength ratio of layered structure to the monolith of same volume was 0.6 and the ratio of fibrous one was about 0.2 for the composites made of simulated brittle material. The ratio of the work of fracture of the fibrous to the layered was 0.47. For Al2O3/Al2O3 composites, the strength ratio of layered and fibrous structures to the monolith with same volume were about 0.6 and 0.2 respectively. The ratio of work of fracture of the fibrous to the layered was 0.6. These confirmed that the layered structure was superior to the fibrous one in terms of flexural strength and work of fracture.

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Review on the Effects of Material Heterogeneity on Fracture Toughness in Steel Weldment (재질적 불균질이 강용접부의 파괴인성에 미치는 영향에 관한 고찰)

  • Jang J.-i.;Yang Y.-c.;Kim W.-s.;Lee B.-W.;Kwon D.
    • Journal of the Korean Institute of Gas
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    • v.3 no.2 s.7
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    • pp.1-10
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    • 1999
  • The evaluation of fracture toughness in weldment is necessary for the safety performance of industrial structures with large scale such as various power plants, LNG (liquefied natural gas) storage tanks, etc. It is generally known that weldments have material heterogeneity, which results in the serious changes in fracture characteristics of HAZ (heat-affected zone). Nevertheless, the systematic study on material heterogeneity of weldment has not been performed yet in Korea. Therefore in this paper, the effects of material heterogeneity on the fracture toughness of structural steel HAZ were introduced and reviewed.

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Microstructure, Defects and Mechanical Properties of DED Metal Deposited Heat-Resistant Mold Steel (내열 금형강 DED 금속적층재의 조직, 결함 및 기계적 물성 평가)

  • Choi, Sung-Jong;Kim, Ho-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.12-21
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    • 2022
  • Directed energy deposition (DED) was adopted as a metal additive manufacturing method to develop a mold for the hot stamping process. The test piece was machined from Heatvar laminate material, and results were obtained through microstructure and defect observations, as well as hardness, tensile strength, and joint strength tests. 1) Spherical pores and irregular-shaped cavities were observed as lamination defects, and columnar dendrites formed in the structure, which tended to become coarse upon heat treatment. 2) The hardness of the heat-treated material (480HV) was slightly lower than that of the non-heat-treated material (500HV). 3) In the tensile test, the maximum tensile stress and strain of the heat-treated material were 1392 MPa and 15%, respectively, which were slightly higher than the values of 1381 MPa and 13%, respectively, for the non-heat-treated material. 4) In the case of the early final fracture in the tensile test, in most cases, pores or irregularly shaped cavities were observed at the fracture surface or near the surface. 5) In the joint strength test, most of the specimens finally fractured in the laminated metal area, and the fracture surface was intragranular. In addition, dimples formed over the entire area on the fracture surface of the fractured specimen after sufficient elongation.

THE FRACTURE CHARACTERISTICS OF GLASS FIBER POST AND CORE ON USING DIFFERENT TYPES OF CORE RESIN MATERIALS

  • Shim Dong-Wook;Shim June-Sung;Lee Seok-Hyung;Lee Keun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.3
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    • pp.280-293
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    • 2004
  • Statement of problem. Glass fiber post is one of recent developments to accommodate esthetic restoration for endodontically treated teeth. This has many advantages over conventional post system in physical properties, esthetic factor, risk of root and restoration fracture, adhesion to core, radiopacity, removal and retrievabilty, biocompatibility and chemical stability. Purpose. This in vitro study was to evaluate the most suitable type of resin core for the glass fiber post through surveying the fracture modes and the maximum load that fractures the tooth. Material and methods. 50 sound maxillary premolars restored with glass fiber posts($ParaPost^{(R)}$ Fiber White) and different types of resin cores(ParaCore, $Z100^{TM}$, $Rebilda^{(R)}$ and $Admira^{(R)}$) were prepared and loaded to faiure in a universal test machine. The maximum fracture load and fracture mode were investigated in the specimens that were restored with resin and those of metal cast and core. With the data, Wilcoxon rank sum test was used to validate the significance between the test groups, and Tukey' s studentized range test was used to check if there is any significant statistical difference between each test group. Every analysis was approved with 95% reliance. Results. On measuring the maximum fracture load of teeth specimens, there was a significant difference between the maximum fracture loads of the tooth specimens. ParaCore showed the highest mean maximum fracture load followed by $Z100^{TM}$. And, the distribution of fracture mode of tooth specimens showed generally Type D, the three parted fracture of the core around the post was mostly seen(62.5%), and specifically, ParaCore showed 90% and $Z100^{TM}$ showed 100% Type D fracture. Conclusion. Referring to the values of maximum fracture load and mean compressive fracture load, ParaCore and $Z100^{TM}$ had high values and are recommended as tooth colored resin core material for glass fiber post. CLINICAL IMPLICATIONS. This study was carried out intending to be of aid in selecting the appropriate resin core for the glass fiber post. The dual cure type composite resin ParaCore and light cure type composite resin $Z100^{TM}$ have good properties and are recommended as tooth colored resin core material for glass fiber post.

Numerical Fatigue Test Method Based on Continuum Damage Mechanics (연속체 손상역학을 이용한 수치 피로시험 기법)

  • Lee, Chi-Seung;Kim, Young-Hwan;Kim, Tae-Woo;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.63-69
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    • 2007
  • Once assessment of material failure characteristics is captured precisely in a unified way, it can bedirectly incorporated into the structural failure assessment under various loading environments, based on the theoretical backgrounds so called Local Approach to Fracture. The aim of this study is to develop a numerical fatigue test method by continuum damage mechanics applicable for the assessment of structural integrity throughout crack initiation and structural failure based on the Local Approach to Fracture. The generalized elasto-visco-plastic constitutive equation, which can consider the internal damage evolution behavior, is developed and employed in the 3-D FEA code in order to numerically evaluate the material and/or structural responses. Explicit information of the relationships between the mechanical properties and material constants, which are required for the mechanical constitutive and damage evolution equations for each material, are implemented in numerical fatigue test method. The material constants selected from constitutive equations are used directly in the failure assessment of material and/or structures. The performance of the developed system has been evaluated with assessing the S-N diagram of stainless steel materials.

A Study on Elevated Temperature Fracture Behavior of Cracks in 1Cr-0.5Mo Steel Weld (1Cr-0.5Mo강 용접부 균열의 고온파괴거동 연구)

  • 신규인;윤기봉;최현창;박재학;이해무
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.45-56
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    • 1997
  • Fracture behavior of ex-serviced 1Cr-0.5Mo steel was measured at room($24^{\circ}C$) and elevated($538^{\circ}C$) temperature and compared with that measured with virgin 1Cr-0.5Mo steel. Compact C(T) specimens were machined from the base and welded test materials. In case of the C(T) specimens of the weld, fatigue precrack was introduced along the fusion line so that following crack growth should occurs along the region of heat affected zone. It was observed that the J-R curve of the serviced material was significantly lower than that of the virgin material at room temperature. Brittle fracture was observed in the serviced material. On the other hand, at elevated temperature no noticeable difference was found between the J-R curves of the virgin and the serviced material. The measured J-R curves were also compared with those of the 1.25Cr-0.5Mo steel obtained from the other literatures. Optical microscopy and SEM examination of the serviced material reveal the carbide in/along the grain boundary which shows material degradation due to long-term usage. An example of application of the measured J-R curves is shown.

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Deformation and fracture analysis of magnesium alloy sheets using acceleration sensor (가속도 센서를 사용한 마그네슘 합금 판재의 변형 및 파손 분석)

  • Seojun Lee;JiseonKim;Wan-JinChung;Chang-WhanLee
    • Design & Manufacturing
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    • v.18 no.1
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    • pp.61-70
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    • 2024
  • Acceleration sensors can be used to detect failure and measure deformation in metal forming processes. In this study, the applicability of acceleration sensors for analysis of the metal forming process was studied. Magnesium alloy sheets (AZ31B-H24) with the thickness values of 1 mm, 2 mm, and 3 mm were used to perform the three most basic processes in the metal forming process such as tensile, bending, and 2D-draw bending test. The sensors were attached to the material. Acceleration signals occurring during material deformation were measured. For each experiment, we analyzed the changes in the acceleration of the sensor. In tensile deformation, a large acceleration occurred at the point of material failure. In bending, there was no significant acceleration at the point of material failure. The bending angle of the material was measured using the acceleration components. It was found that acceleration sensors can be used to detect fracture and measure deformation angles in the metal forming process.

Leak-Before-Break Assessment Margin Analysis of Improved SA508-Gr.1a Pipe Material (개선된 SA508-Gr.1a 배관재의 파단전누설평가 여유도 분석)

  • Kim, Maan-Won;Lee, Yo-Seob;Shin, In-Whan;Yang, Jun-Seog;Kim, Hong-Deok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.42-48
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    • 2020
  • The effect of improving the tensile and J-R fracture toughness properties of SA508 Gr.1a on the LBB margin for the main steam pipe is investigated. The material properties and microstructure images of the existing main steam piping material SA106 Gr.C used in domestic nuclear power plants and the newly selected material SA508 Gr.1a were compared. For each material, LBB margins were calculated and compared through finite element analysis and crack instability evaluation. The LBB margin of the improved SA508 Gr.1a is found to be greatly improved compared to that of the existing SA106 Gr.C and SA508 Gr.1a. This is because of the increased material's strength and J-R fracture toughness compared to the previous materials. In order to analyze the effect of physical property change on the LBB margin, the sensitivity of each LBB margin according to the variation of tensile strength and J-R fracture toughness was analyzed. The effect of the change in tensile strength was found to be greater than that of the change in fracture toughness. Therefore, an increase in strength significantly influenced the improvement of the LBB margin of the improved SA508 Gr.1a.

Experimental and Numerical Study on the Dynamic Fracture Processes of PMMA Block by NRC Vapor Pressure Fracture Agent (NRC 증기압 암석 파쇄제에 의한 PMMA 블록의 동적 파괴 과정에 관한 실험 및 수치해석적 연구)

  • Gyeongjo Min
    • Journal of Korean Society of Disaster and Security
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    • v.16 no.1
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    • pp.91-103
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    • 2023
  • This study aims to investigate the dynamic fracture characteristics of rocks and rock-like materials subjected to the Nonex Rock Cracker (NRC), a vapor pressure crushing agent that produces vapor pressure by instantaneously vaporizing a liquid mixture crystallized through the thermite reaction. Furthermore, the study seeks to develop an analytical technique for predicting the fracture pattern. A dynamic fracture test was performed on a PMMA block, an artificial brittle material, using the NRC. High-speed cameras and dynamic pressure gauges were employed to capture the moment of vapor pressure generation and measure the vapor pressure-time history, respectively. The 2-dimensional Dynamic Fracture Process Analysis (2D DFPA) was used to simulate the fracture process caused by the vapor pressure, with the applied pressure determined based on the vapor pressure-time history. The proposed analytical method was used to examine various fracture patterns with respect to granite material and high-performance explosives.

BI-AXIAL FRACTURE STRENGTH OF RESIN MODIFIED GLASS IONOMERS (레진강화형 글라스아이오노머의 2 축 굽힘강도)

  • Lee, Yong-Keun;Im, Mi-Kyung;Koo, Dae-Hoi;Lee, Chung-Sik
    • Restorative Dentistry and Endodontics
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    • v.22 no.2
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    • pp.751-760
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    • 1997
  • Resin-modified glass ionomers were introduced in 1988 to overcome the problems of moisture sensitivity and low early mechanical strengths of the conventional glass ionomers, and to maintain their dinical advantages. The purpose of this study was to evaluate the bi-axial fracture strength of four resinmodified glass-ionomers(Fuji II LC, Vitremer, Dyract, VariGlass), one resin composite material(Z-100), and one conventional glass-ionomer(Fuji II). Three specimens of each material and shade combination were made according to the manufacturers' instructions. Materials were condensed into metal mold with a diameter of 10mm and a thickness of 2.0mm and pressed between two glass plates. Resin-modified glass ionomers were polymerized using a Visilux II light curing unit by irradiating for 60 seconds from both sides, and conventional glass ionomer was cured chemically. After specimens were removed from the molds, surfaces were polished sequentially on wet sandpapers up to No. 600 silicone carbide paper. The specimens were thermocycled for 2,000 cycles between $5^{\circ}C$ and $55^{\circ}C$ distilled water. After thermocycling, bi-axial fracture strengths were measured using a compressive-tensile tester(Zwick 1456 Z020, Germany) with the cross head speed of 0.5mm/minute. The results were as follows: 1. Two factors of the kind and color of materials had a main effect on bi-axial fracture strength (p<0.01), and bi-axial fracture strength was influenced significantly by the kinds of materials (p<0.01). But there was no significant interaction between two variables of the kind and color of materials (p>0.05). 2. Comparing the mechanical properties of the materials, the elastic modulus of Z100 was higher than any other material, and there was no difference in the displacement at fracture among materials. The bi-axial fracture strength of Z100 was significantly higher than any other material, and that of resin-modified glass ionomers was significantly higher than that of conventional glass ionomer (p<0.05). 3. In the same material group, the color of material had little influence on the mechanical properties.

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