• Title/Summary/Keyword: Material Removal Volume

Search Result 85, Processing Time 0.032 seconds

Estimation of Material Removal Volume of a Micro-EDM Drilled Hole Using Discharge Pulse Monitoring

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.8 no.4
    • /
    • pp.45-49
    • /
    • 2007
  • When drilling using electrical-discharge machining (EDM), severe electrode wear makes in-process measurements of the depth of the drilled hole and the volume of material removed impossible. To estimate the volume of material removed a reliable real-time discharge pulse counting method is proposed by assuming that the volume removed in EDM is proportional to the number of discharge pulses from an iso-energy pulse generator. The geometry of machined holes, including depths and cross-sectional profiles, is estimated using geometric analysis. A proportional relationship between the volume of material removed and the number of discharge pulses was developed and verified by experiments.

Study on Geometric Simulation System of Machining Operations (절삭 가공 시뮬레이션 시스템의 개발에 관한 연구)

  • 이상규;박재민;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.869-872
    • /
    • 2003
  • This paper presents a geometric machining simulation algorithm to enhance the reliability and user-friendliness of a comprehensive computer aided process planning (CAPP) system by verifying generated NC data. In order to represent the complex machining geometry with high accuracy, the proposed algorithm is developed based on a boundary representative (B-rep) solid modelling kernel. Solid models are used to represent the part geometry. tool swept volume and material removal volume by Boolean unite and subtract operations. By integrating a machining simulation procedure into the CAPP system, the systematic analysis of the tool path can be implemented synthetically. To demonstrate and check the validity of suggested system, a simple example of simulation is represented and the result is discussed.

  • PDF

Perioperative Orbital Volume Change in Blowout Fracture Correction through Endoscopic Transnasal Approach (안와파열골절의 비강내 내시경적 접근을 통한 교정에서 수술 전후 안와 용적 변화)

  • Lee, Jae Woo;Nam, Su Bong;Choi, Soo Jong;Kang, Cheol Uk;Bae, Yong Chan
    • Archives of Plastic Surgery
    • /
    • v.36 no.5
    • /
    • pp.617-622
    • /
    • 2009
  • Purpose: Endoscopic transnasal correction of the blowout fractures has many advantages over other techniques. But after removal of packing material, there were some patients with recurrence of preoperative symptoms. Authors tried to make a quantitative anterograde analysis of orbital volume change over whole perioperative period which might be related with recurrence of preoperative symptoms. Methods: 10 patients with pure medial wall fracture(Group I) and 10 patients with medial wall fracture combined with fracture of orbital floor(Group II) were selected to evaluate the final orbital volume change, who took 3 CT scans, pre-, postoperative and 4 months after packing removal. By multiplying cross - section area of orbit in coronal view with section thickness, orbital volume were calculated. Then, mean orbital volume increment after trauma, mean orbital volume decrement after endoscopic correction and volume increment after packing removal were found out. And we tried to find correlations between type of fracture, initial correction rate and final correction rate. Results: The mean orbital volume increment of the fractured orbits were 7.23% in group I and 13.69% in group II. After endoscopic surgery, mean orbital volume decrement were 11.0% in group I and 12.46% in group II. Mean volume increment after packing removal showed 3.10% in group I and 6.50% in group II. The initial correction rate(%) showed linear correlation with final correction rate(%) after packing removal. And there were negative linear correlation between increment percentage of orbital volume by fracture and final correction rate(%). Conclusion: Orbital volume was proved to be increasing after removal of packing or foley catheter and it was dependent upon type of fracture. Overcorrection should be done to improve the final result of orbital blowout fracture especially when there are severe fracture is present.

Adsorptive Removal of Phosphate Ions from Aqueous Solutions using Zirconium Fumarate

  • Rallapalli, Phani B.S.;Ha, Jeong Hyub
    • Applied Chemistry for Engineering
    • /
    • v.31 no.5
    • /
    • pp.495-501
    • /
    • 2020
  • In this study, zirconium fumarate of metal-organic framework (MOF-801) was solvothermally synthesized at 130 ℃ and characterized through powder X-ray diffraction (PXRD) analyses and porosity measurements from N2 sorption isotherms at 77 K. The ability of MOF-801 to act as an adsorbent for the phosphate removal from aqueous solutions at 25 ℃ was investigated. The phosphate removal efficiency (PRE) obtained by 0.05 g/L adsorbent dose at an initial phosphate concentration of 60 ppm after 3 h was 72.47%, whereas at 5 and 20 ppm, the PRE was determined to be 100% and 89.88%, respectively, after 30 min for the same adsorbent dose. Brunauer-Emmett-Teller (BET) surface area and pore volume of the bare MOF-801 sample were 478.25 ㎡/g and 0.52 ㎤/g, respectively, whereas after phosphate adsorption (at an initial concentration of 60 ppm, 3 h), the BET surface area and pore volume were reduced to 331.66 ㎡/g and 0.39 ㎤/g, respectively. The experimental data of kinetic (measured at initial concentrations of 5, 20 and 60 ppm) and isotherm measurements followed the pseudo-second-order kinetic equation and the Freundlich isotherm model, respectively. This study demonstrates that MOF-801 is a promising material for the removal of phosphate from aqueous solutions.

Effect of Particle Size of Ceria Coated Silica and Polishing Pressure on Chemical Mechanical Polishing of Oxide Film

  • Kim, Hwan-Chul;Lim, Hyung-Mi;Kim, Dae-Sung;Lee, Seung-Ho
    • Transactions on Electrical and Electronic Materials
    • /
    • v.7 no.4
    • /
    • pp.167-172
    • /
    • 2006
  • Submicron colloidal silica coated with ceria were prepared by mixing of silica and nano ceria particles and modified by hydrothermal reaction. The polishing efficiency of the ceria coated silica slurry was tested over oxide film on silicon wafer. By changing the polishing pressure in the range of $140{\sim}420g/cm^2$ with the ceria coated silica slurries in $100{\sim}300nm$, rates, WIWNU and friction force were measured. The removal rate was in the order of 200, 100, and 300 nm size silica coated with ceria. It was known that the smaller particle size gives the higher removal rate with higher contact area in Cu slurry. In the case of oxide film, the indentation volume as well as contact area gives effect on the removal rate depending on the size of abrasives. The indentation volume increase with the size of abrasive particles, which results to higher removal rate. The highest removal rate in 200 nm silica core coated with ceria is discussed as proper combination of indentation and contact area effect.

The Improvement Method of Railway Roadbed (철도노반의 개량방법)

  • Sim Jae-Bum
    • Proceedings of the KSR Conference
    • /
    • 2005.05a
    • /
    • pp.621-626
    • /
    • 2005
  • A major part of permanent way maintenance effort is justified by inadequacies in the track substructure and in particular in drainage conditions, which need to be put right across the entire network. In most cases nowadays, improvements of the substructure can be carried out on rail to a high standard of quality. However, this entails substantial movements of material for the removal of spoil and provision of new material. In the future, recycling of old material on site, and use of geosynthetics, will be necessary to help considerably reduce this volume.

  • PDF

Nanoporous carbon synthesized from grass for removal and recovery of hexavalent chromium

  • Pathan, Shahin A.;Pandita, Nancy S.
    • Carbon letters
    • /
    • v.20
    • /
    • pp.10-18
    • /
    • 2016
  • Nanoporous carbon structures were synthesized by pyrolysis of grass as carbon precursor. The synthesized carbon has high surface area and pore volume. The carbon products were acid functionalized and characterized by Fourier transform infrared spectroscopy, X-ray diffraction, Brunauer–Emmett–Teller, transmission electron microscopy, and Energy Dispersive X-ray microanalysis. Acid functionalized nanoporous carbon was explored for use in removal of toxic Cr(VI) ions from aqueous media. An adsorption study was done as a function of initial concentration, pH, contact time, temperature, and interfering ions. The experimental equilibrium data fits well to Langmuir isotherm model with maximum monolayer adsorption capacity of 35.335 mg/g. The results indicated that removal obeys a pseudo-second-order kinetic model, and that equilibrium was reached in 10 min. A desorption study was done using NaOH. The results of the present study imply that acid functionalized nanoporous carbon synthesized from grass is an efficient, renewable, cost-effective adsorbent material for removal of hexavalent chromium due to its faster removal rate and reusability.

A Feature-based Reconstruction Algorithm for Structural Optimization (구조 최적화를 위한 특징형상 재설계 알고리즘)

  • Park, Sangkun
    • Journal of Institute of Convergence Technology
    • /
    • v.4 no.2
    • /
    • pp.1-9
    • /
    • 2014
  • This paper examines feature-based reconstruction algorithm using feature-based modeling and based on topology optimization technology, which aims to achieve a minimal volume weight and to satisfy user-defined constraints such as stress, deformation related conditions. The finite element model after topology optimization allows us to remove some region of a solid model for predefined volume requirement. The stress or deformation distribution resulted from finite element analysis enables us to add some material to the solid model for a robust structure. For this purpose, we propose a feature-based redesign algorithm which inserts negative features to the solid model for material removal and positive features for material addition, and we introduce a bisection method which searches an optimal structure by iteratively applying the feature-based redesign algorithm. Several examples are considered to illustrate the proposed algorithms and to demonstrate the effectiveness of the present approach.

Evaluation of Mixing Effects on Solid-state Anaerobic Digestion Performance of Dairy Manure and Sawdust Bedding Mixtures

  • Jo, Hyeonsoo;Lee, Seunghun;Lee, Jaehee;Kim, Eunjong;Ahn, Heekwon
    • Korean Journal of Soil Science and Fertilizer
    • /
    • v.49 no.3
    • /
    • pp.227-234
    • /
    • 2016
  • The influence of mixing on biogas production and organic material removal performance of solid state anaerobic digestion of dairy manure and sawdust bedding mixtures was evaluated using 22 L volume lab-scale digesters. After 45 days of anaerobic digestion at $37^{\circ}C$, cumulative methane yield of unmixed test unit ($73.1N{\cdot}mL/g-VS$) was almost 1.3 times of that of mixed one ($56.3N{\cdot}mL/g-VS$). The biodegradable volatile solids removal rate of unmixed test unit was 67%, which was almost 28% greater than mixed one. Our results reveal that unmixed condition is better than mixed one in terms of biogas production and organic material reduction.

The Cu-CMP's features regarding the additional volume of oxidizer to W-Slurry (W-slurry의 산화제 첨가량에 따른 Cu-CMP특성)

  • Lee, Woo-Sun;Choi, Gwon-Woo;Seo, Young-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2003.07a
    • /
    • pp.370-373
    • /
    • 2003
  • As the integrated circuit device shrinks to the smaller dimension, the chemical mechanical polishing (CMP) process was required for the global planarization of inter-metal dielectric(IMD) layer with free-defect. However, as the IMD layer gets thinner, micro-scratches are becoming as major defects. Chemical-Mechanical Planarization(CMP) of conductors is a key process in Damascene patterning of advanced interconnect structure. The effect of alternative commerical slurries pads, and post-CMP cleaning alternatives are discuess, with removal rate, scratch dentisty, surface roughness, dishing, erosion and particulate density used as performance metrics. Electroplated copper depostion is a mature process from a historical point of view, but a very young process from a CMP persperspective. While copper electrodepostion has been used and stuidied for dacades, its application to Cu damascene wafer processing is only now ganing complete accptance in the semiconductor industry. The polishing mechanism of Cu CMP process has been reported as the repeated process of passive layer formation by oxidizer and abrasion action by slurry abrasives. however it is important to understand the effect of oxidizer on copper pasivation layer in order to obtain higher removal rate and non-uniformity during Cu-CMP process. In this paper, we investigated the effects of oxidizer on Cu-CMP process regarding the additional volume of oxidizer.

  • PDF