• 제목/요약/키워드: Material Extrusion

검색결과 381건 처리시간 0.024초

BiTeSe 합금의 열적성형방법에 따른 열전특성 (Comparative Studies of Different Thermal Consolidation Techniques on Thermoelectric Properties of BiTeSe Alloy)

  • ;;이철희;안수성;이상현;손현택;홍순직
    • 열처리공학회지
    • /
    • 제31권3호
    • /
    • pp.126-134
    • /
    • 2018
  • In this research, we produced polycrystalline n-type $Bi_2Te_{2.7}Se_{0.3}$ powder using water atomization. To obtain full benefit through water atomized powder, we have implemented spark plasma sintering and hot extrusion for powder compaction. The microstructure and thermoelectric properties were investigated and compared. The average grain size of SPS and extruded bulks were 3.08 and $3.86{\mu}m$ respectively. The extruded material microstructure contains layered grains with less grain boundaries and its counter-part SPS displays dense packed grains with high grain boundaries. Among both bulks, extrusion sample exhibited high power factor (PF) of $2.96{\times}10^{-3}Wm^{-1}K^{-2}$ which is 38% higher than SPS ($2.14{\times}10^{-3}$) bulk sample. Due to variations in grain size and grain boundaries, the SPS bulk shows low thermal conductivity than extruded bulk. However, the extruded bulk sample exhibited a peak ZT of 0.69 at 400 K, which is 19% higher than SPS bulk sample, due to its higher power factor.

반응표면분석을 이용한 쌀-대두단백-쥐치어 혼합물의 압출성형 최적화 (Optimization for Extrusion-Cooking of Rice-ISP-File Fish Mixture by Response Surface Methodology)

  • 이찬
    • 한국식품영양과학회지
    • /
    • 제33권10호
    • /
    • pp.1742-1747
    • /
    • 2004
  • 쥐치어의 이용을 다양화하기 위하여 분리대두단백과 쌀가루를 첨가하여 원료 혼합물의 수분함량을 20∼30%로 조절한 후 단축스크류 압출성형기를 이용하여 압출성형으로 조직화 단백질을 제조하기 위한 실험을 하였으며 쌀가루함량, 토출구온도 및 원료 혼합물의 수분함량이 압출성형물의 물리화학적 및 관능적특성에 미치는 영향을 반응표면분석을 이용하여 최적화하였다. 쌀가루함량이 증가하면 팽화율이 증가하므로 재흡수율은 높아지는 반면 밀도는 낮아지는 현상을 보였다. 재흡수율과 밀도는 서로 유의성 있게 반비례하는 상관관계 (p<0.01, R=-0.742)를 보였다. 육안적인 관능검사방법은 조직잔사지수와 유의성 있는 상관관계(p<0.01, R=0.489)를 보였으므로 비교적 조직화의 정도를 평가하는 방법으로 적절한 것으로 간주되었다. 그리고 관능검사와 재흡수율의 상관관계(p<0.01, R=0.507)와 밀도와의 상관관계(p<0.001, R=-0.596)가 각각 비교적 높게 나타났으며 압출공정에서 토출구의 온도가 13$0^{\circ}C$ 이상에서 최적의 조직화가 형성되었다.

Residual Stress on Concentric Laminated Fibrous Al2O3-ZrO2 Composites on Prolonged High Temperature Exposure

  • Sarkar, Swapan Kumar;Lee, Byong Taek
    • 한국재료학회지
    • /
    • 제23권9호
    • /
    • pp.531-536
    • /
    • 2013
  • This paper investigates the effect of prolonged high temperature exposure on concentric laminated $Al_2O_3-ZrO_2$ composites. An ultrafine scale microstructure with a cellular 7 layer concentric lamination with unidirectional alignment was fabricated by a multi-pass extrusion method. Each laminate in the microstructure was $2-3{\mu}m$ thick. An alternate lamina was composed of 75%$Al_2O_3$-(25%m-$ZrO_2$) and t-$ZrO_2$ ceramics. The composite was sintered at $1500^{\circ}C$ and subjected to $1450^{\circ}C$ temperature for 24 hours to 72 hours. We investigated the effect of long time high temperature exposure on the generation of residual stress and grain growth and their effect on the overall stability of the composites. The residual stress development and its subsequent effect on the microstructure with the edge cracking behavior mechanism were investigated. The residual stress in the concentric laminated microstructure causes extensive micro cracks in the t-$ZrO_2$ layer, despite the very thin laminate thickness. The material properties like Vickers hardness and fracture toughness were measured and evaluated along with the microstructure of the composites with prolonged high temperature exposure.

냉간 압출된 유성기어의 내부결함 방지 (Prevention of Internal Defects of Cold Extruded Planetary Gears)

  • 이정환;최종웅;이영선;최상호
    • 한국정밀공학회지
    • /
    • 제16권12호
    • /
    • pp.168-173
    • /
    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

  • PDF

수거된 해양폐기물 자원화 기술 개발(II) - 어구용 폐스티로폼의 자원화를 위한 열적 감용시스템 개발 - (Development of Resources Technique for the Marine Debris(II) - Development of thermal extrusion system for the resource of waste polystyrene buoy -)

  • 길상인;김석준;윤진한;강창구;유정석
    • 한국해양환경ㆍ에너지학회지
    • /
    • 제5권2호
    • /
    • pp.35-40
    • /
    • 2002
  • 어구용 폐스티로폼을 자원으로 활용할 수 있도록 하기 위하여 세정과 건조공정을 도입하여 감용하는 장치를 자체 개발하였으며, 시스템을 폐스티로폼 발생 지자체에 설치하여 설비의 운전 신뢰성을 확인하였다. 굴피 및 홍합피 등의 이물질을 완벽하게 제거하고 해수에 포함된 염분을 육상에서 발생되는 스티로폼 수준까지 낮춤으로써 어구용 폐스티로폼은 플라스틱의 원료로 탈바꿈할 수 있었으며, 종래의 처리 방법에 비해 1/10수준에 불과한 비용으로 어구용 폐스티로폼의 처리가 가능하도록 함으로써 설비의 설치나 운영에 따르는 경제성 문제를 해결하고자 하였다.

  • PDF

The role of extensional rheology in polymer processing

  • Baird, Donald G.
    • Korea-Australia Rheology Journal
    • /
    • 제11권4호
    • /
    • pp.305-311
    • /
    • 1999
  • The shear behavior of polymers obtained by means of devices such as capillary and cone-and-plate rheo-meters is commonly used to assess their processing performance and as a characterization tool. However, the number of instances when two polymers have the same shear properties but perform differently during certain types of processing operations (e.g. film blowing and sheet extrusion) indicate that shear properties alone may not be sufficient to characterize polymeric fluids. We begin by defining the kinematics of shear-free or extensional flow and the associated material functions. The extensional and shear behavior of three different types of polyethylene (PE) are then compared to illustrate the points that one cannot ascertain the extensional properties of polymer melts from their shear properties and, furthermore, there may not be a simple relation between properties obtained from one type of extensional flow and those of another type. The kinematics of most processing flows are extensional rather than shear in nature, and , hence, the performance of polymers during processes such as fiber spinning, film casting, film blowing, thermoforming, blow molding, and even extrusion is more readily accounted for through extensional viscosity measurements. Methods for carrying out extensional flow measurements are then reviewed including approximate methods. To illustrate the sensitivity of extensional viscosity measurements to subtle changes in the molecular architecture of PEs, results are presented for samples with a narrow molecular weight distribution but with varying numbers of long chain branches. Finally, constitutive equations which allow one to separate shear and extensional flow behavior are discussed as any attempts to simulate the subtle processing differences between two polymers will require constitutive equations of this nature.

  • PDF

Late Complication of a Silicone Implant Thirty Years after Orbital Fracture Reconstruction

  • Lee, Chi An;Kang, Seok Joo;Yun, Ji Young;Sun, Hook
    • 대한두개안면성형외과학회지
    • /
    • 제18권2호
    • /
    • pp.137-140
    • /
    • 2017
  • Alloplastic materials used for orbital fracture reconstruction can induce complications, such as infection, migration, extrusion, intraorbital hemorrhage, and residual diplopia. Silicone is one of the alloplastic materials that has been widely used for decades. The author reports a rare case of spontaneous extrusion of a silicone implant that was used for orbital fracture reconstruction 30 years earlier. A 50-year-old man was admitted to the emergency room for an exposed substance in the lower eyelid area of the left eye, which began as a palpable hard nodule a week earlier. The exposed material was considered to be implant used for previous surgery. Under general anesthesia, the implant and parts of the fibrous capsule tissue were removed. Several factors hinder the diagnosis of implant extrusions that occur a long period after the surgery. So, surgeons must be aware that complications with implants can still arise several decades following orbital fracture reconstruction, even without specific causes.

반응 표면 분석에 의한 생강 분말을 첨가한 쌀 압출 성형물의 이화학적 성질 (Physicochemical Properties of Rice Extrudate with Added Ginger Powder by the Response Surface Regression Analysis)

  • 고광진
    • 한국식품영양학회지
    • /
    • 제6권3호
    • /
    • pp.178-188
    • /
    • 1993
  • This research was attempted to investigate changes in physicochemical properties of rice extrudate with added ginger powder extruded by single screw extruder. Graphic three dimensional analysis on response surface regression was used to evaluate effects of extrusion variables on quality factors of the extrudate according to two independent variables, ginger consent 0∼12%, moisture content 14∼26%. The summarized results are as follows : 1) Regarding proximate composition of rice extrudate with added ginger powder, as ginger powder content of raw material Increased, crude tat, crude protein, crude ash and crude fiber increased, while soluble nitrogen free extract decreased. 2) Graphic three dimensional analysis on response surface regression was conducted for each dependent variable which revealed statistically significant relationship with independent variables, 0∼120A ginger and 14∼26% moisture content. Expansion ratio had a critical point as moisture content changed. As ginger and moisture content Increased, bulk density, break strength and water absorption Index Increased, while water solubility Index decreased. The predicted maximum degree of gelatinization in 6.15% ginger and 15.56% moisture content is 88.27%, and lightness decreased as ginger content Increased. According to the microstructure for the cross section of extrudate obsorbed with image analyzer, air cell number and perimeter revealed saddle point, meanwhile total area and fractarea of air cell had critical points as moisture content changed. In view of the results, quality of rice extrudate with added ginger powder was optimum when rice flour was fed to the extruder with 2∼7% singer powder and 15∼20% moisture content.

  • PDF

전선피복용 고무압출가공 공정의 최적 경화 및 선출 속도 (Optimum Curing and Full-out Velocity in the Rubber Extrusion Process for Electric Cable Manufacture)

  • 김덕준;최상순;김태호
    • Elastomers and Composites
    • /
    • 제33권2호
    • /
    • pp.93-102
    • /
    • 1998
  • In electric cable industries, the curing extent of the rubber materials covering the electric cores gives an significant effect on their final performance. The curing extent of rubber is controlled mostly by pull-out velocity of cable in the extrusion process. The final curing extent may be different for different radial positions inside the rubber because of the non-uniform temperature distributions during the curing process. In this contribution, the prediction of curing extent distribution throughout the radial direction of rubber is represented when the cable is passing through the steam curing zone with a fixed pull-out velocity. The prediction of the optimum pull-out velocity for the desired curing extent distribution is also reported. The steady-state heat balance was developed for the curing and cooling processes in which the pull-out rubber was cured by high temperature steam and then cooled by ambient water. A few essential material properties such as density, specific heat, and thermal conductivity were measured to analyze the temperature distribution during the curing and cooling processes. The times to reach 90% curing extent at varying temperatures were measured and used to determine the final cure extent distribution inside the rubber.

  • PDF

가중잔류항법을 이용한 곡면금형의 축대칭 전방압출해석 (Analysis of axisymmetric extrusion through curved dies by using the method of weighted residuals)

  • 조종래;양동열
    • 대한기계학회논문집
    • /
    • 제11권3호
    • /
    • pp.509-518
    • /
    • 1987
  • 본 연구에서는 냉간 축대칭 전방 압출에 가중잔류항법을 적용하여 재료의 가 공 경화 및 강소성 경계를 고려하는 프로그램을 개발하여 변형도, 응력, 변형력, 강소 성 경계등을 FEM과 동일한 조건에서 비교 해석하고 다른 공정에 적용할 수 있게 하고 또한 곡면다이와 원추형다이를 설계 제작하여 다이의 형상과 단면 감소율이 변형도와 응력 분포에 미치는 영향을 검토하고 압출된 제품의 성질을 분석하여 실제 공정에 이 바지하며 이론 계산과 실험을 비교함이 목적이다.