• Title/Summary/Keyword: Mass flow controller

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Development and Evaluation of Differential Pressure Type Mass Flow Controller for Semiconductor Fabrication Processing (반도체 공정용 차압식 질량 유량 제어 장치의 개발 및 성능 평가)

  • Ahn, Jin-Hong;Kang, Ki-Tai;Ahn, Kang-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.7 no.3
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    • pp.29-34
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    • 2008
  • This paper describes the fabrication and characterization of a differential pressure type integrated mass-flow controller made of stainless steel for reactive and corrosive gases. The fabricated mass-flow controller is composed of a normally closed valve and differential pressure sensor. A stacked solenoid actuator mounted on a base-block is utilized for precise and rapid control of gas flow. The differential pressure flow sensor consisting of four diaphragms can detect a flow rate by deflection of diaphragm. By a feedback control from the flow sensor to the valve actuator, it is possible to keep the flow rate constant. This device shows a fast response less than 0.3 sec. Also, this device shows accuracy less than 0.1% of full scale. It is confirmed that this device is not attacked by toxic gas, so the integrated mass-flow controller can be applied to advanced semiconductor processes which need fine mass-flow control corrosive gases with fast response.

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Dynamic and Static Characteristics of Sensor Tube for Mass Flow Controller (질량유량제어기용 센서튜브의 정특성과 동특성에 관한 연구)

  • 김영수;이상경
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.531-537
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    • 2004
  • In this paper, the static and dynamic characteristics in the sensor tube of a mass flow controller(MFC) were studied by experiments. In the sensor tube of MFC. the difference of temperature between inlet and outlet was necessary for calculating the mass flow rate. Therefore, the relations among flow rate, heat generated by heating wire. and sensor location were investigated to find optimized condition. Finally, the relation between sensor voltage through analog digital conversion(ADC) and flow rate in the sensor tube can be represented. Based on this study, static and dynamic characteristics of sensor tube can be used for design of mass flow controller.

A Study of Heat Transfer Phenomena in a Sensor Tube of a Mass Flow Controller (질량흐름 제어기의 센서 튜브에서 열전달현상에 관한 연구)

  • Lee, S.K.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.7 no.3
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    • pp.35-39
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    • 2003
  • In this paper, the heat transfer phenomena in the sensor tube of a mass flow controller(MFC) were studied by experiments. In the sensor tube of MFC, the difference of temperature between inlet and outlet was necessary for calculating the mass flow rate. Therefore, the relations of flow rate, generated heat by heating wire, sensor location and tube thickness were investigated to find the optimized condition. Based on this study, static and dynamic characteristics of sensor can be used for mass flow controller.

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An experimental study of the time based mass flow controller for semiconductor industry (반도체용 시간식 질량유량계의 특성에 관한 연구)

  • Chang, Young-Chul
    • Journal of the Semiconductor & Display Technology
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    • v.7 no.2
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    • pp.55-58
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    • 2008
  • The objective of the research is to design, manufacture and test a Mass Flow Controller(MFC) capable of measuring compressible fluid flows based on a "bucket and stop-watch"method. The basic principle is the measurement of time, where the time taken to fill and empty a bucket of known volume is measured. This method of flow measurement is a new concept when compared to a commercilized current mass flow controller. For the flow meter to be able to compete with established designs it not only must be comparable in cost and robustness, it must be very accurate and reliable as well. This device should be able to handle fluid flows in the range of 0.1ml/min to 10ml/min within an accuracy of ${\pm}$1%. A possible application for a device such as this is in electronics industry where arsenic gas is used in the production of silicon chips.

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Design and Implementation of a Hybrid-Type Mass Flow Controller (하이브리드형 질량 유량 제어기의 설계 및 실현)

  • 이명의;정원철
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.2
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    • pp.63-70
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    • 2003
  • In this paper, an MFC (Mass Flow Controller) which is widely used in many semiconductor manufacturing processes for controlling the mass flow rate of a gas is designed and implemented using the PIC 16F876 of Microchip, Inc. The MFC implemented in this thesis has the form of hybrid-type, i.e., the mixed-type of the analog-type MFC, which has many problems such as low accurary, and digital-type MFC, which use an expensive DSP (Digital Signal Processor) and an ADC (Analog to Digital Convertor) with high precision. The MFC is consists of the sensor unit, the control unit and the actuator unit, and it has used the automatic calibration algorithm and the reference table method for the improvement of the performance.

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Development and Evaluation of a Teensy Microcontroller-based O2 Mass Flow Controller (Teensy 마이크로 컨트롤러 기반 산소 유량 제어기 개발 및 성능평가)

  • Yu, Min Sang;Jang, Yeonsook;Kim, Muhwan;Cho, Sungbo
    • Journal of Biomedical Engineering Research
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    • v.42 no.4
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    • pp.193-200
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    • 2021
  • Flowmeter and oxygen sensors are listed in COVID-19 essential medical devices. This article reports a Teensy microcontroller-based Oxygen mass flow controller (MFC), core part of the oxygen respirator or extracorporeal membrane oxygenation (ECMO). The developed MFC consisting of the microcontroller, MEMS flow sensor, and solenoid valve was able to accurately control 0 to 100 sccm of oxygen flow rate. The pressure of vacuum chamber increased proportionally to the flow rate (0.998 of Pearson correlation coefficient). The experimental results proved that the developed MFC exhibits comparable performance to a commercial MFC in accuracy, settling time, linearity with pressure, and repeatability of oxygen mass flow control. It is expected that this simple and cheap MFC is utilized for oxygen therapy against the severe acute respiratory syndrome coronavirus 2.

An Engine Model of a Heavy-Duty Compressed Natural Gas Engine for Design of an Air-Fuel Ratio Controller (대형천연가스차량의 공연비제어기 설계를 위한 엔진모델)

  • 심한섭;이태연
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.80-87
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    • 2003
  • Air partial pressure ratio and inlet air mass flow are influenced by water vapor and gaseous fuel in mixture on Compressed Natural Gas (CNG) engines. In this paper, the effects of the water vapor and the gaseous fuel that change the air mass flow and the air-fuel ratio are studied. Effective air mass ratio is defined as the air mass flow divided by mixture mass flow, and also it is applied to the estimation of the inlet air mass flow and the air-fuel ratio. The presence of the gaseous fuel and the water vapor in the mixture reduces the air partial pressure and the effective air mass ratio of the CNG engines. The experimental results for the CNG engine show that estimation of the air-fuel ratio based upon the effective air mass ratio is more accurate than that of a normal mode.

A Study of Flow Characteristics using Reynold's Equation on Mass Flow Controller Actuated by Piezoelectric Material (압전체로 구동되는 질량흐름 제어기에서 레이놀즈 방정식을 이용한 유량 특성 연구)

  • Lee, S.K.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.7 no.3
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    • pp.69-73
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    • 2003
  • In this paper, the relation between displacement of piezoelectric disk and electric field was proposed. From Navier-Stokes equation and Reynold's equation, the relation between flow and gap of plate was determined. This models were further verified by experiments. Based on theoretical study and experimental verification, the proposed model between flow rate and voltage can be used in the design of mass flow controller in gas supplying system.

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An experimental study of Incompressible time based mass flow controller (비압축성 시간식 질량유량계의 특성에 관한 연구)

  • Chang, Young-Chul
    • Journal of the Semiconductor & Display Technology
    • /
    • v.7 no.3
    • /
    • pp.55-58
    • /
    • 2008
  • The objective of this research is to design, manufacture and test a mass flow controller capable of measuring compressible as well as incompressible fluid flows based on a 'bucket and stop-watch' method. The basic principle behind such a system is the measurement of time, where the time taken to fill and empty a bucket of known volume is measured. This device should be able to handle fluid flows in the range of 0.1 ml/min to 10 ml/min within an accuracy of ${\pm}$1%. For the flow meter to be able to compete with established designs, it must be not only comparable in cost and robustness, but also very accurate and reliable as well.

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A Study on the By-Pass Type Mass Flow Controller (분류세관식 유량제어장치의 설계에 관한 연구)

  • Choe, Tae-Min
    • 연구논문집
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    • s.22
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    • pp.85-96
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    • 1992
  • A mass flow controller(MFC) is commonly used in the semiconductor industries to control the flow rate of various process gases. The measurement and precise control of the of flow rate the gas are the key for a succesful IC fabrication. To eventually design a reliable MFC, a pre-proto type MFC was built and its flow characteristics were investigated. Most of the functional components of the pre-proto type were built for the present study, but the remainder were adopted from a commercial unit. The flow control characteristics were compared with that of a standard MFC. Major dimensions of an MFC for 0-10 SLM capacity were suggested.

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