• 제목/요약/키워드: Marine Heat Exchanger

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A Study on Velocity Profiles between Two Baffles in a Horizontal Circular Tube

  • Chang, Tae-Hyun;Lee, Chang-Hoan
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.2
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    • pp.136-142
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    • 2015
  • The shell and tube heat exchanger is an essential part of a power plant for recovering transfer heat between the feed water of a boiler and the wasted heat. The baffles are also an important element inside the heat exchanger. Internal materials influence the flow pattern in the bed. The influence of baffles in the velocity profiles was observed using a three-dimensional PIV (Particle Image Velocimetry) around baffles in a horizontal circular tube. The velocity of the particles was measured before the baffle and between them in the test tube. Results show that the velocity vectors near the front baffle flow along the vertical wall, and then concentrate on the upper opening of the front baffle. The velocity profiles circulate in the front and rear baffle. These profiles are related to the Reynolds number (Re) or the flow intensity. Velocity profiles at lower Re number showed complicated mixing to obtain the velocities and concentrate on the lower opening of the rear baffle as front wall. Numerical simulations were performed to investigate the effects of the baffle and obtain the velocity profiles between the two baffles. In this study, a commercial CFD package, Fluent 6.3.21 with the turbulent flow modeling, k-${\epsilon}$ are adopted. The path line and local axial velocities are calculated between two baffles using this program.

Analysis of Performance Characteristics of a Cascade Refrigeration System with Internal Heat Exchanger using Natural Refrigerants (천연냉매를 사용하는 내부 열교환기 부착 캐스케이드 냉동시스템의 성능 특성 분석)

  • Son, Chang-Hyo;Oh, Hoo-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.8
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    • pp.1123-1128
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    • 2009
  • In this paper, the cycle performance characteristics of a cascade refrigeration system with internal heat exchanger using natural refrigerants is presented to offer the basic design data for the operating parameters of the system. This system considered in this study is consisted of a high temperature cycle using a carbon dioxide(R744) and low temperature cycle using refrigerants such as R290, R1270, R600a and Ethane. The main results were summarized as follows : The COP of the cascade refrigeration system of R600a with internal heat exchanger is the highest grade in low temperature cycle using refrigerants such as R290, R1270, R600a and Ethane. The COP of the cascade refrigeration system with internal heat exchanger only in high temperature cycle is the highest value among three type cycle, such as only low temperature cycle, only high temperature cycle and all the cycle.

Characteristics of Cryogenic Cascade Refrigeration Cycle for Liquefaction of Natural Gas with the Pressure Drop of Heat Exchanger (LNG 열교환기의 압력강하에 따른 천연가스 액화용 초저온 캐스케이드 냉동사이클 특성)

  • Yoon, Jung-In;Choi, Kwang-Hwan;Son, Chang-Hyo;Kwag, Jin-Woo;Baek, Seung-Moon
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.6
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    • pp.756-761
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    • 2012
  • Natural gas is converted in to LNG by chilling and liquefying the gas to the temperature of $-162^{\circ}C$, when liquefied, the volume of natural gas is reduced to 1/600 of its standard volume. This gives LNG the advantage in transportation. In this study, the effects of the pressure drop of refrigerant and natural gas in the LNG heat exchanger of cryogenic cascade refrigeration cycle were investigated and then the design criteria for the pressure drop of refrigerant and natural gas of the LNG heat exchanger were proposed. The pressure drop of the cascade liquefaction cycle was investigated and simulated using HYSYS software. The simulation results showed that the pressure drop in the LNG heat exchanger is set to 50 kPa considering the increase in the compressor work and COP of cryogenic cascade liquefaction cycle.

A Study on the Application of a Turbidity Reduction System for the Utilization of Thermal Wastewater in High Turbidity Zones (고탁도 해역의 온배수 활용을 위한 탁도저감시스템 적용에 대한 연구)

  • Ha, Shin-Young;Oh, Cheol;Gug, Seung-Gi
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.7
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    • pp.916-922
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    • 2018
  • Recently, power plant effluent condensers received a Renewable Energy Certificate as components of hydrothermal energy (weighted 1.5 times) as one target item of the Renewable Portfolio Standard (RPS) policy. Accordingly, more attention is being paid to the value of thermal wastewater as a heat source. However, for utilization of thermal wastewater from power plants in high-turbidity areas like the West Sea of Korea, a turbidity reducing system is required to reduce system contamination. In this study, an experimental test was performed over a month on thermal wastewater from power plants located in the West Sea of Korea. It was found that water turbidity was reduced by more than 80 % and that the concentration of organic materials and nutrient salts was partially reduced due to the reduction of floating/drifting materials. To conduct a comparative analysis of the level of contamination of the heat exchanger when thermal wastewater flows in through a turbidity reducing system versus when the condenser effluent flows in directly without passing through the turbidity system, we disassembled and analyzed heat exchangers operated for 30 days. As a result, it was found that the heat exchanger without a turbidity reducing system had a higher level of contamination. Main contaminants (scale) that flowed in to the heat exchanger included minerals such as $SiO_2$, $Na(Si_3Al)O_8$, $CaCO_3$ and NaCl. It was estimated that marine sediment soil flowed in to the heat exchanger because of the high level of turbidity in the water-intake areas.

Performance Evaluation of Plate Heat Exchanger Applied Low Temperature Cofired Coating (저온소성 코팅을 적용한 판형 열교환기의 성능평가)

  • Lee, Won-Ju;Shin, Woo-Jung;Lee, Dong-kyu;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.4
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    • pp.407-414
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    • 2017
  • In this study, a performance evaluation was conducted using a SUS 304 plate applied to low-temperature co-fired coating as a replacement for titanium plates. As a result of computational fluid dynamic analysis, the SUS 304 plate, applied to low-temperature co-fired coating, showed better heat transfer performance than a titanium plate, for 100 micron thickness coating. The result of the experiments using an actual heat exchanger revealed that a coated SUS 304 plate showed better heat transfer performance than a titanium plate. Furthermore, as the degree of corrosion and scale formation of the plate was confirmed through an overhaul inspection, the corrosion resistance of a coated SUS 304 plate was found to be almost the same as that of a titanium plate, and the inhibition effect of scale formation by sea water was better with a coated SUS 304 plate.

Numerical analysis for heat transfer and pressure drop characteristics of (다양한 배플 인자에 따른 셀-튜브 열교환기의 열전달 및 압력강하 특성에 관한 수치해석)

  • Hou, Rong-Rong;Park, Hyeong-Seon;Yoon, Jun-Kyu;Lim, Jong-Han
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.4
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    • pp.367-375
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    • 2014
  • In numbers of kinds of heat exchanger, the shell-tube heat exchanger is the most commonly used type of heat exchanger in the industry field. In order to improve the thermal performance of the heat exchanger, this study was analyzed heat transfer characteristics according to arrangement of baffle and direction of baffle and bump phase of baffle about shell-tube heat exchanger using appropriate SST (Shear Stress Transport) turbulence model for flow separation and boundary layer analysis. As the boundary condition for CFD (Computational Fluid Dynamics) analysis, the inlet temperature of shell side was constantly 344 K and the variation of the water flow rate was 6, 12, 18 and 24 l/min. As the result of analysis, zigzag baffle arrangement enhances heat transfer rate and pressure drop. Furthermore, in the direction of the baffle, heat transfer rate is more improved with vertical type and angle $45^{\circ}$ type than existing type, and pressure drop was little difference. Also, the bump shape of baffle surface contributes to heat transfer rate and pressure drop improvement due to the increased heat transfer area. Through analysis results, we knew that the increase of the heat transfer was influenced by flow separation, fluid residual time, contact area with the tube, flow rate, swirl and so on.

A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 -)

  • Kim, Jong-Do;Kwak, Myung-Sub;Lee, Chang-Je;Kil, Byung-Lea
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.

An Experimental Study on Fluid Flow and Heat Transfer Around Four Circular Cylinders of In-line (직렬 4원주 주위의 유체유동 및 열전달에 관한 실험적 연구)

  • Choe, Soon-Youl;Kim, Min-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.5
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    • pp.691-697
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    • 2008
  • Heat exchangers are commonly used in practice in a wide range of application, from heat and air-conditioning system in a household, to chemical processing and power production in large plant. An Experimental study was conducted to investigated the fluid flow and heat transfer around four circular cylinders of in-line in a cross flow of air. The local and average heat transfer characteristics for tube banks are investigated in the present study. Heat transfer in a heat exchanger usually involves convection in each fluid and conduction through the wall separating the two fluid. The in-line pitch ratio was in the range $1.5{\leq}L/d{\leq}4.0$, where L is the center distance and d the cylinder diameter, and in the Reynolds number $8,000{\leq}Re{\leq}50,000$. The local and mean Nusselt numbers were estimated. Subsequently, the heat transfer characteristics of four circular cylinders are found to exhibit a strong dependency upon the separation point of their upstream cylinders.

Evaporating heat transfer characteristics of Aluminum-brass tube for seawater cooling system using R-134a (해수냉각시스템용 Aluminium Brass Tube의 R-134a 증발열전달 특성)

  • Kang, In-Ho;Seol, Sung-Hoon;Yoon, Jung-In;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.3
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    • pp.197-201
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    • 2017
  • Most fishing vessels use an ice cooling system to manage and store captured fish. However, it is difficult to maintain an adequate temperature and salt concentration as well as operating time limitations in ice cooling systems. The purpose of this study is to investigate the heat transfer characteristics of flooded-type evaporators for a seawater cooling system to maintain proper seawater temperature in a fish tank. Experiments were conducted to investigate the heat transfer characteristics by changing the seawater temperature, flow rate, and saturation temperature of the refrigerant. It was confirmed that the heat transfer coefficient of an aluminum-brass tube was approximately 10% higher than that of a copper-nickel tube at the same heat flux. Furthermore, it was confirmed that applying the aluminum-brass tube to the heat transfer tube of a seawater heat exchanger was effective in terms of heat transfer. A comparison of the overall heat transfer coefficient of a single-tube heat exchanger and the flooded-type multi-tube heat exchanger for an 18-kW cooling system showed that the heat transfer coefficient of the single-tube heat exchanger was 25% higher under the same conditions. These results are considered to be important data for designing a flooded-type multi-tube heat exchanger.