• 소성∙가공
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• 제33권2호
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• pp.87-95
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• 2024

The current study aims to prove that high-speed forming has better formability than conventional low-speed forming. Experimentally, the quasi-static forming limit diagram was obtained by Nakajima test, and the dynamic forming limit diagram was measured by electrohydraulic forming. For the experiments, the LS-DYNA was used to create the optimal specimen for electrohydraulic forming. The strain measurement was performed using the ARGUS, and comparison of the forming limit diagrams confirmed that EHF showed better formability than quasi-static forming. Theoretically, the Marciniak-Kuczynski model was used to calculate the theoretical forming limit. Swift hardening function and Cowper Symonds model were applied to predict the forming limits in quasi-static and dynamic status numerically.

• Journal of Mechanical Science and Technology
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• 제15권2호
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• pp.210-216
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• 2001

This paper presents an analytical study that can predict the path-dependent forming limit of anisotropic sheet materials that experience various combinations of strain paths. To predict the forming limit diagrams(FLD), the proposed analytical procedure is performed within the framework of the Marciniak and Kuczynski(M-K) approach by using the Barlat and Lians non-quadratic anisotropic yield criterion and introducing the effect of the existence of a strain gradient over a stretching punch. The predicted path-dependent forming limit of an anisotropic sheet has been compared with the published experimental results. It has been found that the predicted path-dependent forming limits are in good agreement with the experimental data.

• 소성∙가공
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• 제23권4호
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• pp.199-205
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• 2014

The current study examines the effect of the analytical parameter values on the theoretical forming limit diagram (FLD) based on the Marciniak-Kuczynski model (M-K model). Tensile tests were performed to obtain stress-strain curves and determine the anisotropic properties in the rolling, transverse and diagonal direction of SPCC sheet materials. The experimental forming limit curve for SPCC sheet material was obtained by limiting dome stretching tests. To predict the theoretical FLD based on the M-K model, the Hosford 79 yield function was employed. The effects of three analytical parameters - the exponent of the yield function, the initial imperfection parameter and the fracture criterion parameter - on the M-K model, were examined and the results of the theoretical FLD were compared to the experimentally measured FLD. It was found that the various analytical parameters should be carefully considered to reasonably predict the theoretical FLD. The comparison of the acceptable forming limit area between the theoretical and experimental FLD is used to compare the two diagrams.

• 소성∙가공
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• 제19권7호
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• pp.393-398
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• 2010

This paper investigates the effect of material properties on the formability of sheet metals based on the Marciniak-Kuczynski model (M-K model). The hardening behavior of the material is modeled as the Hollomon model with the strain rate effect. The yield surfaces are constructed with Hosford79 yield function. The material properties considered in this study include the R-value, the strain hardening exponent, the strain rate hardening exponent, and the crystal structure of the material. The effect of the crystal structure on formability is roughly expressed as the change of the yield surface by varying the value of the exponent in Hosford79 yield function. Results show that the R-value affects neither the magnitude nor the shape of right hand side of forming limit diagrams (FLDs). Higher strain hardening exponent and higher strain rate hardening exponent improve the formability of sheet metals because they stabilize the forming processes.

• 소성∙가공
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• 제32권3호
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• pp.136-144
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• 2023

This study analyzed the mechanical behavior of lithium-ion battery pouch material and predicted its formability. A homogenization method was used to evaluate the physical properties of the pouch, and a new hardening model was developed. The yield function for the plastic model was optimized, and the anisotropic property was determined. Also, the forming limits were measured and predicted using the M-K forming limit diagram. Finally, a square cup drawing experiment confirmed the accuracy of the measured mechanical properties and the formability calculation.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.172-175
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• 2009

The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. To solve the nonlinear system of equations derived from the equilibrium and constraints in the groove region and the safe zone, the Newton-Raphson method is used. The theoretical FLDs using four different yield criteria, that are von Mises, Hill (1948), Hill (1979), Logan and Hosford, are compared with the experimental, numerical (FEA) and other theoretical results. A new trial is made where a modified M-K model having n-step grooves is introduced to describe a real localized neck.

• 대한기계학회논문집A
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• 제35권8호
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• pp.889-897
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• 2011

본 연구에서는 핵연료 지지격자체의 재료인 Zircaloy-4 와 Zirlo 판재의 이론적 성형한계 예측모델을 제시했다. 먼저 인장시험 및 이방성시험으로 응력-변형률곡선과 이방성계수를 획득했으며, NUMISHEET 96을 따르는 돔장출시험으로 두 재료의 실험적 성형한계도들을 얻었다. 이론적 성형한계도는 성형한계모델과 항복조건의 영향을 받는다. Swift 확산네킹이론, Marciniak-Kuczynski 의 재료결함 모델, Storen-Rice 의 정점이론을 이용해 부변형률이 양인 구간에서의 성형한계 곡선을 구했으며, 부변형률이 음인 구간에는 Hill 의 국부네킹 이론을 적용했다. 또한 재료이방성을 고려하기 위해 Hill 48, Hosford 79 항복조건을 사용 했다. Swift 확산네킹모델 (Hill 48 항복조건 적용)과 Hill 모델은 각각 변형률비가 양과 음인 영역에 대해 Zircaloy-4의 성형한계도를 비교적 정확히 예측하며, Zirlo의 성형한계도는 Hosford 79 항복조건 (a = 8)을 적용한 Storen-Rice 모델로 나타낼 수 있다.