• 산업공학
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• 제20권3호
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• pp.277-287
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• 2007

Semiconductor manufacturing is one of the most complex and capital-intensive processes composed of several hundreds of operations. In today’s competitive business environments, it is more important than ever before to manage manufacturing process effectively to achieve better performances in terms of customer satisfaction and productivity than those of competitors. So, many semiconductor manufacturing companies implement advanced planning and scheduling (APS) system as a management tool for the complex semiconductor manufacturing process. In this study, we explain roles of production planning and scheduling in semiconductor manufacturing and principal factors that make the production planning and scheduling more difficult. We describe the APS system implementation project at Korean semiconductor manufacturing company in terms of key issues with realistic samples.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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• pp.89-92
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• 1997

The objective of this paper is to provide an alternative framework for the integration of process planning and scheduling in cellular manufacturing. The concept of an integrated cellular manufacturing system is defined and the system architecture is presented. In an integrated cellular manufacturing system, there are three modules : the process planning module, the manufacturing-cell design module, and the cell-scheduling module. For each module, the tasks and their activities are explained.

• 대한기계학회논문집A
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• 제37권2호
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• pp.141-151
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• 2013

공정계획은 공작물을 원자재 형태의 초기단계로부터 원하는 형상의 마무리 단계까지 경제적이고 완전하게 가공할 수 있는 상세한 방법을 체계적으로 결정하는 것으로 정의되며, 형상으로부터 가공 공정을 추출하여 각 공정을 수행할 수 있는 공작기계 및 공구를 결정하는 과정이 공정계획의 출발점이 된다. 분산공정계획은 형상으로부터 추출된 각 공정에 적합한 가공작업, 공구 등과 같은 다양한 가공자원들을 서로 조합하여, 공작기계의 부하를 고려한 생산계획을 용이하게 수립할 수 있도록 한다. 본 연구에서는 분산공정계획 시스템을 위하여 가공자원 데이터베이스를 구축하고, 가공특징형상을 기반으로 한 작업공정 추출과 각 공정에 유용한 가공자원들을 조합하여 최적의 가공자원을 추출하기 위한 알고리즘을 제안하고 구현하였다.

• 대한조선학회논문집
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• 제45권5호
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• pp.547-553
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• 2008

Multi Progress Planning System problem in a multi-stage manufacturing system have a complexity and peculiarity different from other kinds of production system. World leading company has invested much cost and effort into a Real-Time Planning System and intelligent manufacturing field to obtain their own competitiveness. Especially Real-Time Planning System for ship production process as a part of intelligence for a shipyard. Real-Time Planning System, simulation based system, or virtual manufacturing system is an approach to achieve a such goal. It is expected that the Real-Time Planning System will contribute to the improvement of the productivity in working process at a shipyard. Also, This Real-Time Planning System will optimize the entire shipbuilding process in a multi progress planning environment for the delivery.

• 산업경영시스템학회지
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• 제19권39호
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• pp.27-36
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• 1996

The objective of this paper is to outline an integrated cellular manufacturing system (ICMS) which integrates process planning and scheduling in the cellular manufacturing environment. It combines design systems with manufacturing systems in batch production. Furthermore, it is developed to overcome the difficulties that exist in the current manufacturing practices.

• International Journal of Precision Engineering and Manufacturing
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• 제2권3호
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• pp.69-78
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• 2001

This paper presents a process and operation planning system and an NC code post-processor for effective machining of press dies for production of cars. Based on the machining feature, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor adjusts feedrates along the tool path to reduce machining time while maintaining the quality. The adjustment rule is selected based on the machining load estimated by virtual machining.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.540-545
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• 2002

The tight integration of the part design and process planning is very effective to high quality product development and cost effective manufacturing. Moreover, the integration in the early design stage, that is, the integration of the conceptual design and the conceptual process planning may take a big impact with the forecasting the alternative of the design and manufacturing. In this paper, the real field parts are studied about the relations among the Feature, Function, and Manufacturing Process taking the style of reverse engineering method, to found the base of the systematic computer system for the integrated product design and manufacturing process planning.

• 한국정밀공학회지
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• 제8권1호
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• pp.105-115
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• 1991

This paper describes an integrated CAD and CAPP system for prismatic parts of injection mold which generates a complete process plan automatically from CAD data of a part without human intervention. This system employs Auto CAD as a CAD model and GS-CAPP as an automatic process planning system for injection mold. The proposed CAD/CAPP system consists of three modules such as CAD data conversion module, manufacturing feature recognition module, and CAD/CAPP interface module. CAD data conversion module transforms design data of AutoCAD into three dimensional part data. Manufacturing feature recognition module extracts specific manufacturing features of a part using feature recognition rule base. Each feature can be recognized by combining geometry, position and size of the feature. CAD/CAPP interface module links manufacturing feature codes and other head data to automatic process planning system. The CAD/CAPP system can improve the efficiency of process planning activities and reduce the time required for process planning. This system can provide a basis for the development of part feature based design by analyzing manufacturing features.

• 한국CDE학회논문집
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• 제3권4호
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• pp.274-282
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• 1998

A feature is a local shape of a product directly related to the manufacturing process. The feature plays a role of the bridge connecting CAD and CAM. In the process planning for he CAM, information on manufacturing is required. To get the a manufacturing information from CAD dat, we need to recognize features. Once features are recognized, they are used as an input for the process planning. In this paper, we thoroughly investigate the composite features, which are generated by interacting simple features. The simple features in the composite feature usually have precedence relation in terms of process sequence. Based on the reason for the precedence relation, we classify the composite features for the process planning. In addition to the precedence relation, approach direction is used as an input for the process planning. In the process planning, the number of set-up orientations are minimized whole process sequence for the features are generated. We propose a process planning algorithm based on the topological sort and breadth-first search of graphs. The algorithn is verified using sample products.

• 한국정밀공학회지
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• 제17권5호
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• pp.108-115
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• 2000

This paper presents a variant type process planning system for machining of dies for auto-body production. Through the analysis of dies and their manufacturing processes, the authors categorized the press dies into 15 groups according to the similarity of machining features. After critically reviewing current manufacturing procedures, a standard process plan was defined for each group. The authors present MP3D the process planning system built on the standard process plan database, and show how they apply it at the die manufacturing plant of an automobile company. MP3D is expected to reduce major losses in machining such as reworking caused by mistakenly uncut features and eventually to help to accumulate the knowledge of operators. The operation sheet MP3D produces is also used in monitoring the progress of manufacturing of dies. This paper explains the whole development cycle of a process planning system from process analysis to application so that it can help readers to develop and apply a process planning system to their machine shops.