• Title/Summary/Keyword: Manufacturing facility

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Analysis of the Productivity of Automobile Painting Process Using Computer Simulation (자동차 도장공정의 생산성 향상을 위한 시뮬레이션 분석)

  • 김원경
    • Journal of the Korea Society for Simulation
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    • v.8 no.2
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    • pp.73-85
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    • 1999
  • In this paper, the productivity estimation of the painting line in an automobile plant is studied. To improve the bottleneck and the weak point of the process, computer simulations are performed. In determining the system specification, the status of the conveyor lines and the other physical facilities are considered in order not to intervene with each other and to satisfy the painting facility restrictions. As simulation parameters, production performance ratio, number of hanger and dolley, down time, speed of conveyor and the pitch of a painting body are chosen on the basis of exhaustive field evaluation to study their effects on the capacity of the process. The results of the simulation show that we can improve the capability of they system without additional investment to the plant facility. The best condition for the maximum capacity of the process is selected by comparing the alternative computer simulation results. As a simulation language, Promodel is used which is very useful and easy to use in manufacturing oriented simulation.

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A Study on the Reconfiguration in the Regulation of Electric Safety Management for the Guarantee of Safety (안전성 확보를 위한 전기안전관리기준의 재설정에 관한 연구)

  • Chung, Jae-Hee
    • Journal of the Korean Society of Safety
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    • v.24 no.6
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    • pp.45-49
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    • 2009
  • This study is to prepare a reasonable basis for the improvement of the electrical safety management regulation. The standards in domestic and foreign countries for the application of new and renewable energy facilities and other devices are analyzed. Other regulations excluding the electrical safety fields and wide surveys are also carried out. Consequently, it is asked that the classification between normal and self electrical facilities should be clear and deregulation for small businesses has to be followed. This study is showed that standards investigates of receiving equipment below 600V above 75kW, eletrical safety manager employment of manufacturing industry and Mid-night electric power. And, it is showed that consignment permission and Consignment inspection periodic relaxation about wind development equipment below 1,000kW, consignment of Technical Development equipment for new and renewable energy below 250kW.

Application of Logistic Simulation for Transport of SFs From Kori Site to an Assumed Interim Storage Facility

  • Kim, Young-Min;Kim, Chang-Lak
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.1
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    • pp.61-74
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    • 2021
  • A paradigm shift in the government's energy policy was reflected in its declaration of early closure of old nuclear plants as well as cancellation of plans for the construction of new plants. To this end, unit 1 of Kori Nuclear Power Plant was permanently shut down and is set for decommission. Based on these changes, the off-site transport of spent fuels from nuclear power plants has become a critical issue. The purpose of this study is to develop an optimized method for transportation of spent fuels from Kori Nuclear Power Plant's units 1, 2, 3, and 4 to an assumed interim storage facility by simulating the scenarios using the Flexsim software, which is widely used in logistics and manufacturing applications. The results of the simulation suggest that the optimized transport methods may contribute to the development of delivery schedule of spent fuels in the near future. Furthermore, these methods can be applied to decommissioning plan of nuclear power plants.

A Study on Women's Wear Manufacturing Industries (II) - Automation of the Facilities and Ratio of Impaired goods - (숙녀복(淑女服) 봉제업계(縫製業界) 실태(實態) 연구(硏究) (II) - 생산설비(生産設備) 자동화(自動化)와 생산제품(生産製品) 불량수준(不良水準) -)

  • Uh, Mi-Kyung;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.1 no.2
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    • pp.46-54
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    • 1997
  • The purpose of this study is to understand women's wear manufacturing industries. First, the study was to investigate the present production systems and how much the automatic facility are by comparing them. This study enhanced more efficient, stable, and suitable work line. This intern will direct the way in which automatic facilities will be created. Second, through this study on the general character of the inspectors, the ratio of impaired goods, and the reasons for unsatisfactory goods, I intended to find out a way to decrease the impaired goods and to produce competitive and high quality goods. The results of the survey can be summarized as follows; 1. The result of the research on the automatic industrial facilities shows that the majority of the factories (77.4%) are 40% below the automatic facility rate. The reasons for this according to order are that was a deficit in money, no reason for expensive machines, and lack of the technique and the number of workers required to handle the machines. 2. At this time, the most required equipments are shown according to its importance; automatic sewing machine, automatic cutting machine, automatic spreading machine, and finishing & pressing machine. So in the women's wear manufacturing industries, they think that they need more automatic cutting machine, automatic spreading machine in the cutting field rather than high price automatic machine in the sewing field such as pattern former, pocket welting, automatic sleeve connecting machine and automatic label connecting machine. 3. The result of the research in the goods quality shows that the average impaired rate is 12.7% at the first inspection. In addition the average rate for complete impaired rate is 1.52%. The line system shows that it has a impaired rate that is double the rate of the pair system. Because of this, the industries plan to combine the line system and pair system to create an improved and suitable production system which can boost the quality and productivity of the goods. 4. The fabric is the main point of the impaired goods. The factors of the impaired goods in manufacturing are the lack of mental abilities of the worker, impaired fabrics and a lack of cooperation in the working system. Furthermore, there is a lack of technique for new material. 5. To prohibit impaired goods in manufacturing, there need to be a way to educate the workers and to enhance the workers' mind on the productive goods. Also there need to increase in the investments of automatic production machines. Finally there need to be a standardized working line. Therefore, there need to be an improvement on the management of the production of goods, the development of technique and an increase in the education for the workers, with this there will be a decrease in impaired goods, and an increase in better quality of goods to enforce the domestic apparel industries.

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Process Design of the Woodworking in the Kitchen Furniture Industry (목공가공에 관한 공정분석 및 설계)

  • 박승헌;장인성
    • Journal of the Korea Safety Management & Science
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    • v.2 no.4
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    • pp.103-112
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    • 2000
  • This research aims at the improvement of the manufacturing productivity of . kitchen furniture industry. W company deals with the orders of 2 types - the one is the batch order for mass production, and the other is the order of a customized single set. But, because the company has a single manufacturing system appropriate to mass production despite of the above 2 types-orders, the problems of increasing work-in-process, throughput time and material handling time were resulted in, and the overall productivity was generally low. We proposed a new material handling method to substitute the traditional one, the rearrangement of facility layout, and the introduction of a proper outsourcing method. This research results in about 80% increase in production quantity in the same period.

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Spray Flow Characteristics of Twin-fluid Water Mist Nozzle for Fire Suppression (2유체 미세 물분무 소화노즐의 분무유동 특성)

  • Kim, Bong-Hwan;Choi, Hyo-Sung;Kim, Dong-Keon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.60-66
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    • 2011
  • In the present investigation, experimental studies were conducted on the fire suppression performance of twin-fluid water mist spray which is subjected to thermal radiation in a closed space. Downward-directed water-mist sprays, interacting with an under kerosene pool fire, were investigated in a test facility. The mass mean diameter of water-mist droplets were measured by PMAS under various flow conditions. The developed twin-fluid water mit spray nozzle satisfied the criteria of NFPA 750, Class 1. The mechanism of fire suppression by fine water mist was concluded to be the cooling of the fire surface which leads to the suppression of fuel evaporation. It was proved that the automatic twin-fluid water mist spray system under lower pressures could be applied to an industrial facilities.

Energy dissipation by particle sloshing in a rolling cylindrical vessel (분체슬로싱 현상에 의한 원통형 용기에서의 에너지 소실)

  • Lee, Soo-Hyuk;Heo, Sung-Mo;Cho, Hye-Min;Son, Hyunsung;Jeong, Seong-Min;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.62-68
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    • 2010
  • In the engineering field, sloshing in rolling vessel is a hot issue because of the connection with ship stability problem. The sloshing phenomena also can be utilized in the field of structure or facility vibration damper. This paper explores the possibility which sloshing of multi-particles can be used to dissipate energy in a rolling container. This energy dissipation can be utilized to the application of rotating damper. Some of the parameters expected to dissipates energy, such as vessel size, particle size, mass fraction and ramp height, have been experimentally and theoretically studied.

Determining transfer barch sizes to minimize work-in-process in manufacturing systems

  • Kim, Jonghwa
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.234-241
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    • 1996
  • Trip-based material handling systems such as AGV systems, lift trucks, etc. are often designed with a given flow matrix (or FROM-TO chart) which is usually treated as the number of loaded trips that the devices must perform per unit time between the stations. In reality, the number of trips that would result from parts flow in a facility is dictated by the transfer batch size, i.e., the number of parts that are transferred from one station to the next in one trip. In this paper, we present analytical and simulation results aimed at determining optimal or near-optimal transfer batch sizes in manufacturing systems.

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The Performance Improvement of the Aspheric Form Accuracy by Compensation Machining Program (보정 가공 프로그램을 활용한 비구면 형상정밀도 향상에 관한 연구)

  • Park, Yo-Chang;Yang, Sun-Choel;Kim, Geon-Hee;Lee, Young-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.10-15
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    • 2005
  • For the development of compensation machining program, ultra precision grinding used in ultra precision machine and corrective machining was studied. We explored a new rough grinding technique on optical material such as zerodur. The facility used is a polishing machine with a custom grinding module and a range of diamond resin bond wheel. Surface roughness and form accuracy are measured by surface measurement equipment(Form Talysurf series2). Our compensation machining program has complied with a target of producing surface roughness better than $0.05{\mu}m$ Ra and form accuracy of around $0.05{\mu}m$ Rt and has been unveiled as a work-hour model.

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Structural Analysis and Optimization of a Pedestal for Deck Crane (데크 크레인용 페데스탈의 구조해석 및 최적화)

  • Choi, Dong-Hwan;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.95-100
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    • 2012
  • A deck crane is installed on the deck of a ship when there is no adequate facility for loading and unloading in dock or harbor. Deck cranes in Korea have been imported from abroad, and the import-substitution effect will arise if its production can be localized. Now, it is required to suggest the structural design of a deck crane that meet the domestic criterion, considering loading condition. In this study, the structural analysis of a pedestal in the deck crane was peformed by finite element method to investigate the strength requirement. In addition, the structural design of a pedestal was suggested by using ANSYS and VisualDOC. The optimized structure of a pedestal was determined, considering lightweight design.