• 제목/요약/키워드: Manufacturing Systems Engineering

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5ton 카고트럭의 전동 유압 슬라이딩 데크 시스템 개발을 위한 기구학 해석 및 전산구조해석과 안전을 위한 윈치 시스템 설계 (Kinematics and Structural Analysis for 5ton cargo-truck Elecrto-Hydraulic Sliding Deck Systems Manufacturing and Design of winch system for safety)

  • 김만중;송명석;김종태;유범상
    • 한국산학기술학회논문지
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    • 제20권5호
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    • pp.73-80
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    • 2019
  • 본 논문은 기존 5ton 카고 트럭의 적재함을 개조하여 농기계의 상, 하차를 손쉽게 할 수 있도록 하는 전동 유압 슬라이딩 데크를 개발하기 위하여 전동 유압 슬라이딩 데크 시스템의 기본 설계를 수행하였고, 기구학적 해석을 통하여 슬라이딩 데크의 길이와 구조를 고안 하였으며, 구조해석을 통하여 안전성과 경제성을 고려한 재질을 선정하였다. 먼저 슬라이딩 데크 시스템의 기본 설계를 위하여 운송 대상 농기계를 조사하였고, 필요한 요소들을 선정하였다. 선정한 요소들을 충족시킬 수 있는 유압실린더를 이용한 시스템을 고안하였다. 단순화 모델링과 기구학적 다이어그램을 통하여 슬라이딩 데크 시스템의 작동 구조를 파악하였으며, 기구학 해석을 통해 슬라이딩 데크의 최소길이와 그 구조를 고안하였다. 안전성과 경제성을 모두 만족하는 재질을 선정하기 위하여, 자동차 구조물에 사용되는 대표적인 4가지 재질을 선정하였다. 해석이 필요한 부분을 선정하고, 단순화 모델링을 통해 최대하중을 받는 조건에서 재질에 따른 응력과 변형량을 비교하였다. 그 결과 SS41P 재질사용하면 단가를 줄이고 안전성을 만족하는 결과를 얻을 수 있었다. 작동이 불가능한 농기계의 상, 하차를 위하여 윈치 시스템을 설계하고 적용하였다.

타이어 제조공장 가류공정의 온열환경 개선에 관한 연구 (Improvement of hot work environment in the curing processes of a tire manufacturing company)

  • 임정호;김태형
    • 한국산업보건학회지
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    • 제21권1호
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    • pp.1-10
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    • 2011
  • Generally, the tire curing process is the process in which the sulfur is added and subsequently the tire is heated to give the tire elasticity. In this process, all kinds of the chemicals in the tire are emitted with a lot of heat. The chemical fume and heat aggravate the work environment. To solve this problem, 92 local exhaust ventilators and 8 gravity ventilators were used, but not satisfactory yet. Preliminary survey showed that the temperatures in the process were very high: 30.3, 32.9 and $37.2^{\circ}C$ at 2, 4 and 6m above the ground level, respectively in the winter (outside temperature was $2^{\circ}C$). It can be imagined that the process is severely hot in the summer time. The higher temperature distribution in the higher space tells us that the hot plume could not be removed with the existing ventilation systems. Therefore, in this study, some alternative ventilation systems were designed. The partitions were used to contain the hot plume to increase the capture efficiency. The gravity ventilators were newly designed to improve the extraction efficiency of hot fume. To satisfy the balance of pressure in the curing process, some supply air system was introduced by renewing the existing air conditioning system. Many alternative solutions were evaluated by using computational fluid dynamics modelling. The best and applicable solution was selected and the existing ventilation system was modified. After implementing the new ventilation system, the hot environment was much improved. The temperature reduction in the curing process was about $6.4^{\circ}C$.

2-Stage Optimal Design and Analysis for Disassembly System with Environmental and Economic Parts Selection Using the Recyclability Evaluation Method

  • Igarashi, Kento;Yamada, Tetsuo;Inoue, Masato
    • Industrial Engineering and Management Systems
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    • 제13권1호
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    • pp.52-66
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    • 2014
  • Promotion of a closed-loop supply chain requires disassembly systems that recycle end-of-life (EOL) assembled products. To operate the recycling disassembly system, parts selection is environmentally and economically carried out with non-destructive or destructive disassembly, and the recycling rate of the whole EOL product is determined. As the number of disassembled parts increases, the recycling rate basically increases. However, the labor cost also increases and brings lower profit, which is the difference between the recovered material prices and the disassembly costs. On the other hand, since the precedence relationships among disassembly tasks of the product also change with the parts selections, it is also required to optimize allocation of the tasks in designing a disassembly line. In addition, because information is required for such a design, the recycling rate, profit of each part and disassembly task times take precedence among the disassembly tasks. However, it is difficult to obtain that information in advance before collecting the actual EOL product. This study proposes and analyzes an optimal disassembly system design using integer programming with the environmental and economic parts selection (Igarashi et al., 2013), which harmonizes the recycling rate and profit using recyclability evaluation method (REM) developed by Hitachi, Ltd. The first stage involves optimization of environmental and economic parts selection with integer programming with ${\varepsilon}$ constraint, and the second stage involves optimization of the line balancing with integer programming in terms of minimizing the number of stations. The first and second stages are generally and mathematically formulized, and the relationships between them are analyzed in the cases of cell phones, computers and cleaners.

The Development of Walking Tractors for Asian Agriculture

  • Phongsupasamit, Surin;Sakai, Jun
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
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    • pp.1102-1109
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    • 1993
  • This paper describes the research and development of Walking Tractors and Tillage Implements for Phase I (1991-1992) . The project consists of : (1) the study and need for the development of the walking tractors for Thailand and other Southeast Asian countries ; (2) the comparison in the use of the walking tractors and their transmission systems that are made in Thailand and aborad : and (3) the design of future walking tractors for Asian farmers in developing countries. The design of the walking tractors is concentrated to provide the ease to farmers, especially the elderly and female which will play an important role in the future agriculture of Thailand due to the lack of manpower. In addition , the design of the walking tractors is also aiming for small-scale farmers, the majority that have limited land capital. The walking tractors consist of several components but the most important one is the " Transmission System" . Thus, the research is concentrated in the devel pment an design of the a new transmission system. The new machine , currently developed, is named after the Chulalongkron University as " Chular Walking Tractor " , model SPJS -60. The tractor uses a 6-7 horsepower diesel engine with three forward gears and one reverse gear. The tractor also uses the latest gearing technology so called planetary gearing system with steering clutches system that never been used in any earlier model. The advantages of the planetary gearing system are : (1) the final drive gear can be small, and can be designed to provide higher strength with less wearing resistance, (2) the system eliminates a shaft which is used in other systems, thus reduces the weight and the manufacturing cost . Furthermore, the Chular Walking Tractor has an additional power take off shaft that can be used or linked with other standard agricultural implements.

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웹 기반의 네스팅 통합시스템 설계와 구현 (A Design and Implementation of Web based Integrated Nesting System)

  • 류갑상;최진영;김일곤
    • 한국정보과학회논문지:시스템및이론
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    • 제33권1_2호
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    • pp.44-51
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    • 2006
  • 본 논문에서는 동시공학적 생산개념을 부재 생산자동화에 적용시킨 웹 기반의 통합 네스팅 시스템을 제안한다. 일반적으로 판재 부재 생산 공정은 정해진 순서에 따라 순차적으로 진행된다. 그러나 본 논문에서는 이들 공정들의 특성을 분석하여 클라이언트/서버 환경에서 운용될 수 있도록 분산 설계하였다. 그리고 판재 부재 생산에 필요한 부재 CAD, 네스팅, 부재 CAM, NC포스트프로세서 기능들을 웹 환경에서 다수의 작업자가 시스템에서 일괄 처리할 수 있도록 구현하였다. 개발된 시스템은 기존의 상용시스템에 비해 생산 자동화의 통합작업 환경을 제공할 수 있고, 작업자간의 공동작업이 가능하며, 작업대기 시간을 단축할 수 있음을 입증하였다. 본 논문은 부재생산 자동화분야에 컴퓨터 시스템 기술들을 접목함으로서 공장자동화의 효율성과 생산성 향상에 기여할 수 있음을 증명하였다.

데이터 마이닝과 지능 모델링에 기반한 에칭공정의 공정관리시스템 설계 (Design of Process Management System based on Data Mining and Artificial Modelling for the Etching Process)

  • Bae, Hyeon;Kim, Sung-shin;Woo, Kwang-Bang
    • 한국지능시스템학회논문지
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    • 제14권4호
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    • pp.390-395
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    • 2004
  • 반도체 공정은 많은 단위 공정으로 이루어진 복잡하고 동적인 공정이다. 그 중 에칭공정은 반도체 생산에서 중요한 공정중 하나이다. 본 논문에서는 데이터 마이닝과 지식 획득을 통한 의사지원시스템으로 생산성과 수율을 높일 수 있는 시스템을 구성하고자 하였다. 제안된 방법은 퍼지 논리와 신경망으로 구성되는데, 신경망으로 에칭공정의 품질을 나타내는 품질에 대한 결과를 예측하고, 예측된 결과를 퍼지 추론 시스템으로 분류하는 과정으로 수행된다. 퍼지 논리에 사용된 규칙은 전문가의 지식에 기반 하여 도출되거나 데이터로부터 도출된다. 본 시스템을 통해 공정의 최적 조건을 찾아 효율을 높이는 것이 본 연구의 주요 목표이다.

집속체 유동계의 모델링과 운동 특성해석 (Modeling and Analysis of Dynamic Characteristic for Bundle Fluid System)

  • 김종성;허유;김윤혁
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1643-1646
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    • 2003
  • Drawing is a mechanical operation that attenuates thick material to an appropriate thickness for the next processing or end usage. When the input material has the form of a bundle or bundles made of very thin and long shaped wire or fibers, this attenuation operation is called "bundle drawing" or "drafting" Drafting is being used widely in manufacturing staple yarns. which is indispensable for the textile industry. However, the bundle processed by this operation undertake more or less defects in the evenness of linear density. Such irregularities cause many problems not only for the product quality but also for the efficiency of the next successive processes. Since long there have been many researches tying to find out factors affecting the irregularity of linear desity, to obtain optimal drafting conditions, to develop efficient measuring and analysis methods of linear density of bundle, etc., but there exists yet no fundamental equation describing the dynamic behavior of the flowing bundle during processing. In this research a mathematical model for the dynamic behavior of the bundle fluid is to be set up on the basis of general physical lows representing physical variables, i.e. linear density and velocity as the dynamic state of bundle. The conservation of mass and momentum balance was applied to the fluid field of bundle. while the movement of′ individual material was taken into account. The constitutive model relating the surface force and the deformation of bundle was introduced by considering a representative prodedure that stands for the bundle movement. Then a fundamental equations system could be simplified considering a steady state of the process. On the basis of the simplified model, the simulation was performed and the results could be confirmed by the experiments under various conditions.

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읍·면급 섬지역의 산업구조에 의한 공간기능 분화 유형별 특성 (A Study on the Characteristic and Types of Spatio-functional Differentiation by Industrial Structure in Korean Island Areas)

  • 조은정;최수명;박용진
    • 농촌계획
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    • 제21권1호
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    • pp.129-141
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    • 2015
  • This study classifies the types of spatio-functional differentiation in Korean island areas and analyses typical characters and suggests the development directions by each type. Eup/Myeon-level island areas are classified as six types by the factor analysis and the cluster analysis. First type is the traditional rural center. This type puts emphasis on maintaining phase as the central space and has to maximize development potential of the whole of settlement zone. Second type is the specialized region in manufacturing industry and the qualitative mutual growth of regional industries is able to be suggested. Third type is the specialized region in the neighborhood service provision. This type needs to devise the plan for utilizing potential customers actively and developing into the region specialized in tourism industry. Fourth type is the specialized region in tourism-support service functions. This type has to promote differentiated policies for maintaining amenity infra or value of countryside capital and preservation and utilization of resources by regional features. Fifth type is the fishing industry-dominated region. This type has to promote sustainable fishery development through the policy reflecting regional features and condition. Finally, sixth type is the sluggish region dominated with the traditional agriculture and fishery. This type is needed to aim at developing into the new food production base having the advantage of clean environment by strengthening support in specialized agro-fishery products. The existing researches on spatio-functional differentiation were mostly discussed with respect to land development, but this study highlights the difference in deal with the island areas distinguished from the condition of industry.

Parametric surface and properties defined on parallelogrammic domain

  • Fan, Shuqian;Zou, Jinsong;Shi, Mingquan
    • Journal of Computational Design and Engineering
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    • 제1권1호
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    • pp.27-36
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    • 2014
  • Similar to the essential components of many mechanical systems, the geometrical properties of the teeth of spiral bevel gears greatly influence the kinematic and dynamic behaviors of mechanical systems. Logarithmic spiral bevel gears show a unique advantage in transmission due to their constant spiral angle property. However, a mathematical model suitable for accurate digital modeling, differential geometrical characteristics, and related contact analysis methods for tooth surfaces have not been deeply investigated, since such gears are not convenient in traditional cutting manufacturing in the gear industry. Accurate mathematical modeling of the tooth surface geometry for logarithmic spiral bevel gears is developed in this study, based on the basic gearing kinematics and spherical involute geometry along with the tangent planes geometry; actually, the tooth surface is a parametric surface defined on a parallelogrammic domain. Equivalence proof of the tooth surface geometry is then given in order to greatly simplify the mathematical model. As major factors affecting the lubrication, surface fatigue, contact stress, wear, and manufacturability of gear teeth, the differential geometrical characteristics of the tooth surface are summarized using classical fundamental forms. By using the geometrical properties mentioned, manufacturability (and its limitation in logarithmic spiral bevel gears) is analyzed using precision forging and multiaxis freeform milling, rather than classical cradle-type machine tool based milling or hobbing. Geometry and manufacturability analysis results show that logarithmic spiral gears have many application advantages, but many urgent issues such as contact tooth analysis for precision plastic forming and multiaxis freeform milling also need to be solved in a further study.

튜브식 양극판의 침적공정이 전지 성능에 미치는 영향 (The influence of the soaking in the manufacturing of positive tubular plates on the performance of lead-acid batteries)

  • 윤연섭;김병관;안상용
    • 한국응용과학기술학회지
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    • 제25권2호
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    • pp.211-218
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    • 2008
  • The performance of positive plates depends on the structure of the lead dioxide active mass. The positive active materials (PAM) consists of a skeleton, built up of agglomerates and macropores. Agglomerates, in their turn, comprise particles and micropores. This paper described a study conducted to determine the effects of different soaking times between the acid fill and formation stages of the tubular plate production. For the positive plates a lead oxide were filled into tubular bag with a red lead. After filling the positive plates were soaked in $H_2SO_4$ solution. X-ray diffraction(XRD), scanning electron microscopy(SEM) and electrical testing had been used to study the compositional and morphological aspects of the positive active material(PAM) just prior and after formation. Results indicate that PAM compositions were effected by the soaking time and acid density of $H_2SO_4$ solution. It can be seen that as the soaking time duration increases, $\alpha$-PbO, $Pb_3O_4$, and Pb were all gradually sulphating. Composition of 3BS reached a maximum at around 3 h duration and $H_2SO_4$ of sp. gr. 1.10 on soaking. This results would suggest that the most beneficial conditions for soaking were the $H_2SO_4$ of sp. gr. 1.10 and 2 to 6 h of soaking.