• Title/Summary/Keyword: Manufacturing Systems Engineering

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Approximate Calculation of Order Fill Rate under Purchase Dependence (구매종속성을 고려한 주문충족률의 근사적 계산)

  • Park, Changkyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.4
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    • pp.137-146
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    • 2017
  • For the competitive business environment under purchase dependence, this paper proposes a new approximate calculation of order fill rate which is a probability of satisfying a customer order immediately using the existing inventory. Purchase dependence is different to demand dependence. Purchase dependence treats the purchase behavior of customers, while demand dependence considers demand correlation between items, between regions, or over time. Purchase dependence can be observed in such areas as marketing, manufacturing systems, and distribution systems. Traditional computational methods have a difficulty of the curse of dimensionality for the large cases, when deriving the stationary joint distribution which is utilized to calculate the order fill rate. In order to escape the curse of dimensionality and protect the solution from diverging for the large cases, we develop a greedy iterative search algorithm based on the Gauss-Seidel method. We show that the greedy iterative search algorithm is a dependable algorithm to derive the stationary joint distribution of on-hand inventories in the retailer system by conducting a comparison analysis of a greedy iterative search algorithm with the simulation. In addition, we present some managerial insights such as : (1) The upper bound of order fill rate can be calculated by the one-item pure system, while the lower bound can be provided by the pure system that consists of all items; (2) As the degree of purchase dependence declines while other conditions remain same, it is observed that the difference between the lower and upper bounds reduces, the order fill rate increases, and the order fill rate gets closer to the upper bound.

A Proposal for Prototype-Free Production Preparation Processes Utilizing 3DCG Animations

  • Shinoda, Shinji;Shimozawa, Kazuhiro;Niwa, Akira;Kawase, Takeshi;Matsumoto, Toshiyuki;Mizumachi, Tadahiro
    • Industrial Engineering and Management Systems
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    • v.8 no.2
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    • pp.109-120
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    • 2009
  • As the use of 3DCAD data became widespread in designing products in manufacturing, attempts have been made to shorten lead time and reduce cost of production preparation utilizing 3DCAD data for launching assembly lines. In order to create assembly plans not only efficient but easy for operators to operate ('easy-to-operate'), this study presents approaches, methods, and systems for creating 3DCGAs (3 Dimensional Computer Graphic Animations) which automatically utilize a prototype-free production preparation methodology. Characteristics of this study include that it proposes the methodology for creating assembly operation 3DCGAs automatically, for all the possible assembly operations corresponding each of the possible assembly sequences first. Using the created 3DCGAs, the study next considers assembly methods by evaluating how easy or 'operator friendly' they are in implementing, and devises tools or jigs to be used, and plans efficient assembly line organization. The concept of the methodology was formed by focusing on the value-adding assembly steps at which parts turn into products directly. The study also validates the effectiveness of the presented methodology by employing the methods used in actual production preparation process in businesses, and proves that an efficient assembly line can be organized in a shorter period of time utilizing the developed system and by preparing easy-to-operate and efficient plans in 3DCGAs at the design stage.

A Study on the Application of PIDO Technique for the Maintenance Policy Optimization Considering the Performance-Based Logistics Support System (성과기반 군수지원체계의 정비정책 최적화를 위한 PIDO 기법 적용에 관한 연구)

  • Ju, Hyun-Jun;Lee, Jae-Chon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.632-637
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    • 2014
  • In this paper the concept of the performance-based logistics (PBL) support for weapon systems is discussed and an enhancement is studied such that prior to the Operational phase, the development of the PBL can begin from the Engineering & Manufacturing Development (EMD) phase together with multiple performance indices considered. The genetic algorithm should be considered for the complex system to solve the maintenance policy optimization. In particular, the requirement of repair level analysis model is developed based on reflecting the PBL concept. To decide the maintenance policy prior to Operational phase in accordance with customer requirements, the PIDO(Process Integration and Design Optimization) technique useful in choosing the performance indices and changing the constraints was used. The genetic algorithm of PIDO tool, like PIAnO and ModelCenter, was verified that it could be applied to optimize the maintenance policy.

Data-link antenna for mounting low-RCS Unmanned Aerial Vehicles(UAV) (저피탐 무인기 탑재를 위한 데이터링크용 안테나에 관한 연구)

  • Park, Jin-Woo;Jung, Eun-Tae;Park, Il-Hyun;Seo, Jong-Woo;Jung, Jae-Soo;Yu, Byung-Gil
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.8
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    • pp.1110-1116
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    • 2021
  • In this paper, we propose a conformal Ku-band data link antenna to ensure low RCS of stealth UAV. As a phased array antenna with electrical beam steering function, a transmitter and a receiver were designed and manufactured for FDD communication, respectively. Each antenna is designed as a 12*12 planar array antenna and has a function to form a uni-directional pattern and a bi-directional pattern through phase control of unit elements. The beam steering range is designed to be able to steer up to 60 degrees in theta direction and 360 degrees in the phi direction. As a result of manufacturing and measurement, the conformal type radome has low transmission loss and meets the required specifications including system performance. The feasibility of mounting the stealth UAV has been confirmed, and future research directions such as interworking of baseband devices and conversion to digital beam steering function are suggested.

Enhancing Transparency and Trust in Agrifood Supply Chains through Novel Blockchain-based Architecture

  • Sakthivel V;Prakash Periyaswamy;Jae-Woo Lee;Prabu P
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.18 no.7
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    • pp.1968-1985
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    • 2024
  • At present, the world is witnessing a rapid change in all the fields of human civilization business interests and goals of all the sectors are changing very fast. Global changes are taking place quickly in all fields - manufacturing, service, agriculture, and external sectors. There are plenty of hurdles in the emerging technologies in agriculture in the modern days. While adopting such technologies as transparency and trust issues among stakeholders, there arises a pressurized necessity on food suppliers because it has to create sustainable systems not only addressing demand-supply disparities but also ensuring food authenticity. Recent studies have attempted to explore the potential of technologies like blockchain and practices for smart and sustainable agriculture. Besides, this well-researched work investigates how a scientific cum technological blockchain architecture addresses supply chain challenges in Precision Agriculture to take up challenges related to transparency traceability, and security. A robust registration phase, efficient authentication mechanisms, and optimized data management strategies are the key components of the proposed architecture. Through secured key exchange mechanisms and encryption techniques, client's identities are verified with inevitable complexity. The confluence of IoT and blockchain technologies that set up modern farms amplify control within supply chain networks. The practical manifestation of the researchers' novel blockchain architecture that has been executed on the Hyperledger network, exposes a clear validation using corroboration of concept. Through exhaustive experimental analyses that encompass, transaction confirmation time and scalability metrics, the proposed architecture not only demonstrates efficiency but also underscores its usability to meet the demands of contemporary Precision Agriculture systems. However, the scholarly paper based upon a comprehensive overview resolves a solution as a fruitful and impactful contribution to blockchain applications in agriculture supply chains.

A Study on the Design of Tolerance for Process Parameter using Decision Tree and Loss Function (의사결정나무와 손실함수를 이용한 공정파라미터 허용차 설계에 관한 연구)

  • Kim, Yong-Jun;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.1
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    • pp.123-129
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    • 2016
  • In the manufacturing industry fields, thousands of quality characteristics are measured in a day because the systems of process have been automated through the development of computer and improvement of techniques. Also, the process has been monitored in database in real time. Particularly, the data in the design step of the process have contributed to the product that customers have required through getting useful information from the data and reflecting them to the design of product. In this study, first, characteristics and variables affecting to them in the data of the design step of the process were analyzed by decision tree to find out the relation between explanatory and target variables. Second, the tolerance of continuous variables influencing on the target variable primarily was shown by the application of algorithm of decision tree, C4.5. Finally, the target variable, loss, was calculated by a loss function of Taguchi and analyzed. In this paper, the general method that the value of continuous explanatory variables has been used intactly not to be transformed to the discrete value and new method that the value of continuous explanatory variables was divided into 3 categories were compared. As a result, first, the tolerance obtained from the new method was more effective in decreasing the target variable, loss, than general method. In addition, the tolerance levels for the continuous explanatory variables to be chosen of the major variables were calculated. In further research, a systematic method using decision tree of data mining needs to be developed in order to categorize continuous variables under various scenarios of loss function.

The Effect of Oxygen in Low Temperature SCR over Mn/$TiO_2$ Catalyst (Mn/$TiO_2$ 촉매를 이용한 저온 SCR 반응에서 산소의 영향)

  • Lee, Sang Moon;Choi, Hyun Jin;Hong, Sung Chang
    • Applied Chemistry for Engineering
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    • v.23 no.1
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    • pp.119-123
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    • 2012
  • This study presents the effect of oxygen on the $NH_3$ selective catalytic reduction (SCR) by Mn/$TiO_2$ catalyst. The lattice oxygen of catalysts is participate in the low temperature SCR, and the gaseous oxygen directly takes part in the rexoidtion of reduced catalyst. These redox properties of oxygen an play important role in SCR activity and the available capability of lattice oxygen depends on the manganese oxidation state of the catalyst surface. $MnO_2$ species has a higher redox property than that of $Mn_2O_3$ species on deposited $TiO_2$ surface and these manganese oxide states strongly depend on the $TiO_2$ surface area.

Small-Sample Inspection Plans for the New Product Quality Level Evaluation of Finite Population : Focused on Guided Weapons in Development Stage (생산수량이 한정된 신제품의 품질수준 평가를 위한 샘플링검사 방법 : 개발단계 유도무기를 중심으로)

  • Shin, Byung-Cheol;Byun, Jai-Hyun;Lee, Chang-Woo;Lee, Ki-Yong;Choi, Jong-Soo;Woo, Hee-Sung;Seo, Bo-Gil
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.5
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    • pp.481-487
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    • 2015
  • In the product development stage, it is very important to ensure demanded quality level before moving to the full-scale manufacturing. For example, in developing guided weapons, live-fire tests are required to verify the final performance of the weapons which are very expensive. The quality evaluation of the guided weapons needs destructive testing, which makes it necessary to test as small number of samples as possible. This paper presents sampling inspection plans and calculating system for finite population guided weapons, which can meet the demanded quality level and confidence level with the minimum number of performance tests. The result of this paper can be useful for any kind of costly destructive testing.

A Mixed-Integer Programming Model for Effective Distribution of Relief Supplies in Disaster (재난 구호품의 효과적 분배를 위한 혼합정수계획 모형)

  • Kim, Heungseob
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.1
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    • pp.26-36
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    • 2021
  • The topic of this study is the field of humanitarian logistics for disaster response. Many existing studies have revealed that compliance with the golden time in response to a disaster determines the success or failure of relief activities, and logistics costs account for 80% of the disaster response cost. Besides, the agility, responsiveness, and effectiveness of the humanitarian logistics system are emphasized in consideration of the disaster situation's characteristics, such as the urgency of life-saving and rapid environmental changes. In other words, they emphasize the importance of logistics activities in disaster response, which includes the effective and efficient distribution of relief supplies. This study proposes a mathematical model for establishing a transport plan to distribute relief supplies in a disaster situation. To determine vehicles' route and the amount of relief for cities suffering a disaster, it mainly considers the urgency, effectiveness (restoration rate), and uncertainty in the logistics system. The model is initially developed as a mixed-integer nonlinear programming (MINLP) model containing some nonlinear functions and transform into a Mixed-integer linear programming (MILP) model using a logarithmic transformation and piecewise linear approximation method. Furthermore, a minimax problem is suggested to search for breakpoints and slopes to define a piecewise linear function that minimizes the linear approximation error. A numerical experiment is performed to verify the MILP model, and linear approximation error is also analyzed in the experiment.

Monovision Charging Terminal Docking Method for Unmanned Automatic Charging of Autonomous Mobile Robots (자율이동로봇의 무인 자동 충전을 위한 모노비전 방식의 충전단자 도킹 방법)

  • Keunho Park;Juhwan Choi;Seonhyeong Kim;Dongkil Kang;Haeseong Jo;Joonsoo Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.47 no.3
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    • pp.95-103
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    • 2024
  • The diversity of smart EV(electric vehicle)-related industries is increasing due to the growth of battery-based eco-friendly electric vehicle component material technology, and labor-intensive industries such as logistics, manufacturing, food, agriculture, and service have invested in and studied automation for a long time. Accordingly, various types of robots such as autonomous mobile robots and collaborative robots are being utilized for each process to improve industrial engineering such as optimization, productivity management, and work management. The technology that should accompany this unmanned automobile industry is unmanned automatic charging technology, and if autonomous mobile robots are manually charged, the utility of autonomous mobile robots will not be maximized. In this paper, we conducted a study on the technology of unmanned charging of autonomous mobile robots using charging terminal docking and undocking technology using an unmanned charging system composed of hardware such as a monocular camera, multi-joint robot, gripper, and server. In an experiment to evaluate the performance of the system, the average charging terminal recognition rate was 98%, and the average charging terminal recognition speed was 0.0099 seconds. In addition, an experiment was conducted to evaluate the docking and undocking success rate of the charging terminal, and the experimental results showed an average success rate of 99%.