• International Journal of Reliability and Applications
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• v.2 no.4
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• pp.269-280
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• 2001

The objective of this paper is to provide a model for effective implementation of costing RAM management in the design and procurement of production facility considering the system cost-performance trade-off. This research proposes a two-step approach of costing RAM design and test of system RAM for production facility. In Step 1, a static model is proposed to find an initial system configuration to meet the required performance based on system RAM and LCC and analyzes the trade-off relationships between various factors of RAM and LCC. In the second Step, we developed time and failure truncated models for system reliability test and analysis. For the computational purpose, we developed computer programs and have shown the sample results. By the sample test run, the proposed model has shown the possibilities to provide a good method to analyze system performance evaluation for both design and operational phase, This model can be applied to a wide variety of systems not only for costing RAM of the production facilities but also for the other kinds of equipment.

• Journal of the Optical Society of Korea
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• v.17 no.5
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• pp.392-398
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• 2013

As the essential techniques for the CD (Critical Dimension) measurement of the LCD pattern, there are various modules such as an optics design, auto-focus [1-4], and precise edge detection. Since the operation of image enhancement to improve the CD measurement repeatability, a ring type of the reflected lighting optics is devised. It has a simpler structure than the transmission light optics, but it delivers the same output. The edge detection is the most essential function of the CD measurements. The CD measurement is a vital inspection for LCDs [5-6] and semiconductors [7-8] to improve the production yield rate, there are numbers of techniques to measure the CD. So in this study, a new subpixel algorithm is developed through facet modeling, which complements the previous sub-pixel edge detection algorithm. Currently this CD measurement system is being used in LCD manufacturing systems for repeatability of less than 30 nm.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.43
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• pp.249-263
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• 1997

This paper addresses the parts route selection and economic design in flexible manufactuirng system (FMS). Parts are processed through several stage workstations according to operation sequences. The machine of each workstation can do multiple operation functions. And the operation stage of a part can be processed in several workstations, which are non-identical in functional performance. The objective of this paper is to determine the processing routes of parts, number of machine at each workstation, number of vehicle and makespan time. Two models are suggested. One is assumed that the operation stage of parts can be processed at the only one among several available workstations. Other is assumed that the operation stage of parts is allowed to be processed at several workstations. Parts are transported by automated guided vehicles (AGVs). The decision criteria is to minimize the sum of processing cost, travel cost, setup cost and overhead cost. The formulation of models is represented. A solution algorithm is suggested, and a numerical example is shown.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.28 no.3
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• pp.65-74
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• 2005

본 연구는 기계고장 시 대체경로를 고려한 새로운 유사계수와 주어진 기간 내 수요변화를 고려하여 제조 셀을 구성하는 방법론을 개발하는 것이다. 본 연구의 방법론은 2단계로 나누어진다. 1단계에서는 기계고장 시 이용 가능한 대체경로를 고려하여 새로운 유사계수를 제시하고 유전자 알고리즘을 활용하여 부품 군을 식별하는 것이다. 셀 응용의 성패를 좌우하는 주요한 요소들 중 하나는 수요변화에 대한 유연성으로 수요변화, 이용 가능한 기계의 능력 및 납기일에 따라 셀을 재구성하기가 쉬운 일은 아닐 것이다. 대부분의 논문에서 제안한 방법들은 단일기간에 대한 고정 수요를 고려하였으나, 수요의 변화로 인하여 셀 설계는 대부분의 연구에서 고려한 단일기간보다는 장기적인 면을 고려해야 할 것이다. 수요가 변화하는 상황에서 운용요소와 일정요소를 고려한 셀 구성에 대한 새로운 방법론을 2단계에 소개한다.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.24 no.62
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• pp.1-10
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• 2001

The electronics industry is fast growing segment of manufacturing and service industries. It is important that the manufacturer develops a product with adequate life cycle, high quality, and low failure rate in the specified time period. Environmental Stress Screening(ESS) and burn-in are widely used in the electronic industry to assist in the elimination of early failure. In this research, we construct optimal cost model of combined ESS and burn-in under various warranty policy and establish optimal testing times for given environments. Also we conduct sensitivity analysis on various parameter. The results of this study are summarized as follows. Comparing free warranty policy to rebate warranty policy, optimal ESS time is longer under free warranty policy, and optimal burn-in time is longer under rebate warranty policy. Free warranty policy higher than rebate warranty policy in total cost.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.43
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• pp.393-408
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• 1997

In the early 1990s, as Korean automobile industry has made rapid progress due to favorable trend in domestic demand and steady increase of export it is very important to analyze the extents of competitiveness and the trends of change in the field of production. In this dissertation, the current situation of our competitiveness and its changes in the field of production are synthetically reviewed through examining productivity and quality, that is output, as well as other overall factors related in the process of production. And this analysis reassures that first of all, our prior tasks lie in the quality and volume of production, and we should develope competitiveness through multilateral innovation of management Now in order to meet these prior tasks, we must secure our own technology design and ability for innovaton ; enlarge overseas local production technical tie-up with leading companies and develop M&A for globalization ; improve price competitiveness, construct cooperation of labor and capital, and improve the structure of finance for innovation of management saving the cost ; establish the new method of production for the preparation of increasing overseas investment in near future.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.18 no.36
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• pp.105-112
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• 1995

This paper presents that model 1 is to show an approach to determining unidirection or bidirection of the optimal flow path design, model 2 is to show the design of an AGV can determine the minimum number of required vehicles. Our purposes of this article are that first, it is easy to see that computationlly advanced efficient procedure with some pairwises of comparision, zero-one integer and northwest rule by using, second, to determine the minimum number of vehicles in the layout for manufacturing facility, we used a coefficient ratio with moved numbers of loaded & unloaded vehicles between stations and available time of AGV's capacity for per shift per vehicle. Example is presented to demonstrate the approach.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.18 no.36
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• pp.275-285
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• 1995

In recent years there has been increasing interest in the issue of process centering in manufacturing process, The traditional process capability indices Cp, Cpk and Cpu are used to provide measure of process performance, but these indices do not represent the issue of process centering. A new measure of the process capability index Cpm is proposed that takes into account the proximity to the target value as well as the process variation when assessing process performance. However, Cpm only considers acceptance cost for deviation from target value within specification limits, do not includes economic consideration for rejected items. This paper proposes flexible process performance measures that considered quadratic loss function caused by quality deviation within specification limits, rejection cost associated with the disposition of rejected items, and inspection cost. In this model disposition of rejected items are considered under perfect corrective procedures and the absence of perfect corrective procedures.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.18 no.36
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• pp.323-331
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• 1995

The role of equipment maintenance in manufacturing becomes important. As a method of overcoming this problems, diagnostic expert system has been introduced. If such a system is, however, based on the troubleshooter's knowledge, many difficult cases are occured in the real process of diagnosis using that kind of system. This paper suggests to use the designer's knowledge for diagnosing the malfunctions of production equipments. To do that, a method of knowledge represen-tation is also proposed, which is based on the concept of boundary factors. In addition, the disorder propagation in considered. As a results, one can simplify the process of reasoning and inspection.

• Journal of Korean Institute of Industrial Engineers
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• v.29 no.4
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• pp.334-344
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• 2003

A mixture experiment is a special type of response surface experiment in which factors are the ingredients or components of a mixture, and the response is a function of the proportions of each ingredient. Evolutionary operation is useful to improve on-line full-scale manufacturing process by systematically changing the levels of the process variables without jeopardizing the product. This paper presents an evolutionary operation procedure with mixture variables for large-scale mixture production process which can be beneficial to practitioners who should improve on-line mixture quality while maintaining the production amount of the mixture product.