• 제목/요약/키워드: Manufacturing Process Control

검색결과 1,619건 처리시간 0.032초

화장용 제품안전 개선의 사례연구

  • 정국삼;윤상원
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 한국안전학회 1998년도 춘계 학술논문발표회 논문집
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    • pp.321-326
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    • 1998
  • One aspect of customer dissatisfaction, safety or more correctly, the lack of product safety has received Particular attention in courts and in legislatures, especially in the developed countries. Therefore, many companies have always regarded safety elements as an essential part of product manufacturing. In this paper, the case study on the product safety of infant cosmetics manufactured by a small-medium enterprise is presented We have focused our study on safety level and control system of product safety, also analyzed the product defects caused by mixing process and all departments. It is found that the product defects( Complaints, Enquiries ) is considerably decreased. These results could be used to deal with a product recall which companies hope never happens to them

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Automatic Visual Inspection System Development for Tarpaulin's Pinholes Defect Detection (다포린 원단의 함침 자동 검출 시스템 개발)

  • O, Chun-Seok;Lee, Hyeon-Min
    • The Transactions of the Korea Information Processing Society
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    • 제7권6호
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    • pp.1973-1979
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    • 2000
  • Driving the need for machine vision system is growing consumer demand for quality and defect-free products. Especially it is the most important in tarpaulin's manufacturing process achieves automatically by machine vision instead of by man vision. In this paper pinholes detection is performed by using morphology algorithms. Top hat transform is one of morphology applications. This transform take high performance of defect detection in the case that unexpected changes occur in some non-uniform background. For pinholes defect, automatic visual inspection system has been developed, which was composed by a line-scan camera, illumination, a frame grabber, a motor driver and control units. This system has excellent capacity to defect pinholes to the 0.1 mm by 0.5 mm in size and to work in moving objects by maximum 20 m/min in speed.

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Environmental Control in Semiconductor Manufacturing Process (반도체 제조공정에서의 환경제어 기술)

  • 김용진
    • Journal of the KSME
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    • 제33권2호
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    • pp.161-170
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    • 1993
  • 반도체 산업은 집적화와 제품의 원가절감 및 생산수율 향상에 상반되는 초청정 제어 기술의 한 계에 도전하고 있으며, 앞으로 이에 대한 기술축적이 없으면 반도체 산업의 발전은 이루어질수가 없을 만큼중요한 것이라고 사료된다. 초고집적회로의 본격적인 양산시대를 맞이하여, 오염제어 기술에서도 종래의 입자오염이외에, 유기물, 금속 및 가스상 오염물에 대한 복합적인 새로운 계측, 제어 기술이 개발되어져야 할 것이다. 그리고 공기청정화 환경기술뿐만 아니라, 온 . 습도, 기류, 정전기 및 진동제어 관한 극한기술도 예외가 될 수 없으며 큰 비중을 차지하게 될 것이다. 공조환경 제어기술에서 에너지 절감 및 운전비 절감에로의 연구와 함께 온 . 습도 제어 정도에 서도 보다 응답성 빠르고, 정밀도 높은 시스템 개발에 대한 연구가 병행되어야 할 것이다.

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Measurement of Spindle Thermal Errors in a Machine Tool Using Hemispherical Ball Bar Test (반구상의 볼바측정을 통한 스핀들 열변형 오차 측정)

  • Yang, Seung-Han;Kim, Gi-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제25권9호
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    • pp.1359-1367
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    • 2001
  • Improvement of machine tool accuracy is an essential part of quality control in manufacturing process. Among of all the errors of a particular machine tool, the thermal errors of the spindle have a notably significant effect on machining accuracy and have a direct influence upon both the surface finish and geometric shape of the finished workpiece. Therefore, this paper proposed new measurement method for thermal errors of the spindle in machine tools. The thermal errors are measured by a ball bar system instead of capacitance sensor system. The novel measurement method using ball bar system is more efficient, easier to use than conventional measurement system. And also the ball bar system is possible to measure both geometric errors and thermal errors at the same time.

Thermal Behaviors Analysis for SOI Wafers (SOI 웨이퍼의 열적거동 해석)

  • 김옥삼
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 한국마린엔지니어링학회 2000년도 춘계학술대회 논문집(Proceeding of the KOSME 2000 Spring Annual Meeting)
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    • pp.105-109
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    • 2000
  • Micronization of sensor is a trend of the silicon sensor development with regard to a piezoresistive silicon pressure sensor the size of the pressure sensor diaphragm have become smaller year by year and a microaccelerometer with a size less than 200-300${\mu}m$ has been realized. In this paper we study some of the micromachining processes of SOI(silicon on insulator)for the microaccelerometer and their subsequent processes which might affect thermal loads. The finite element method(FEM) has been a standard numerical modeling technique extensively utilized in structural engineering discipline for design of SOI wafers. Successful thermal behaviors analysis and design of the SOI wafers based on the tunneling current concept using SOI wafer depend on the knowledge abut normal mechanical properties of the SCS(single crystal silicon)layer and their control through manufacturing process

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Three-dimensional finite element analysis of hot square die extrusion by using split ALE method (분할된 ALE 방법에 의한 평금형 열간압출의 3차원 유한요소해석)

  • Kang, Yeon-Sick;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제21권11호
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    • pp.1912-1920
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    • 1997
  • In the analysis of metal forming process, ALE(Arbitrary Lagrangian Eulerian) finite element methods have been increasingly used for the capability to control mesh independently from material flow. The methods can be divided into two groups i.e., coupled and split formulations. In the present work, the split ALE formulation is used for computational efficiency. A split ALE finite element method developed for rigid-viscoplastic materials and applied to the analysis of hot square die extrusion. Since thermal state greatly affects the product quality, an ALE scheme for temperature analysis is also presented. As computational examples, profile shapes as square and cross-like sections are chosen.

Development of Automatic Program for Drawing Die Design (인발금형설계 자동화 프로그램 개발)

  • Kwon Hyuk-Hong;Lee Bong-Kyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • 제14권3호
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    • pp.60-66
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    • 2005
  • Design of drawing dies was used In real industrial environments. It was designed by CAD software in many small & medium companies, but many products require various types, and sizes. There(ore many companies are required to reduce process time and design mistakes. In this paper, it was developed the automatic program in order to learn and use easily for design of the drawing dies. It was composed with Visual LISP/DCL language in a commercial CAD package, AutoCAD, and CUI in design system. The system is based in the knowledge base system which is involved a lot of expert's know-how. We have built database of design type and detail sizes. The automatic design system requires basic product type and sizes, and then the system accesses to the database and finds out sizes by comparing with input parameters, after then finally generates drawing dies file.

Development of Web Based Mold Discrimination System using the Matching Process for Vision Information and CAD DB (비전정보와 캐드DB 매칭을 통한 웹 기반 금형 판별 시스템 개발)

  • Choi, Jin-Hwa;Jeon, Byung-Cheol;Cho, Myeong-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • 제15권5호
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    • pp.37-43
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    • 2006
  • The target of this study is development of web based mold discrimination system by matching vision information with CAD database. The use of 2D vision image makes possible speedy mold discrimination from many databases. The image processing such as preprocessing, cleaning is done for obtaining vivid image with object information. The web-based system is a program which runs to exchange messages between a server and a client by making of ActiveX control and the result of mold discrimination is shown on web-browser. For effective feature classification and extraction, signature method is used to make sensible information from 2D data. As a result, the possibility of proposed system is shown as matching feature information from vision image with CAD database samples.

The Design of a Real-Time Simulator on the Hydraulic Servo System

  • Chang, Sung-Ouk;Lee, Jin-Kul
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권1호
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    • pp.9-14
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    • 2003
  • In this study we suggest real-time simulator that could describe rent system without ordinary DSP card. This simulator is composed of 80196kc-16bit ordinary microprocessor, which is widely used up to now and personal computer. DSP card that has calculated complex numerical equation is replaced by personal computer and 80196kc generates control signals independently out of the personal computer. In all process personal computer is synchronized with one-board microprocessor (80196kc) within sampling time in the closed loop system. This makes it possible to be described in hydraulic servo system in real time.

An Isothermal Temperature Source with a Large Surface Area using the Metal-Etched Microwick-Inserted Vapor Chamber Heat Spreader

  • Go, Jeong-Sang;Kim, Kyung-Chun
    • Journal of Mechanical Science and Technology
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    • 제18권4호
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    • pp.681-688
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    • 2004
  • For use of the thermal cycle of the biochemical fluid sample, the isothermal temperature source with a large surface area was designed, fabricated and its thermal characterization was experimentally evaluated. The comprehensive overview of the technology trend on the temperature control devices was detailed. The large surface area isothermal temperature source was realized by using the vapor chamber heat spreader. The cost-effectiveness and simple manufacturing process were achieved by using the metal-etched wick structure. The temperature distribution was quantitatively investigated by using IR temperature imaging system at equivalent temperatures to the PCR thermal cycle. The standard deviation was measured to be within 0.7$^{\circ}C$ for each temperature cycle. This concludes that the presented isothermal temperature source enables no temperature gradient inside bio-sample fluid. Furthermore it can be applied to the cooling of the electronic devices due to its slimness and low thermal spreading resistance.