• Title/Summary/Keyword: Manufacturing Parameters

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Error Identification and Compensation for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 오차규명 및 보상제어)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.102-111
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    • 2000
  • Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.

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Splice Site Detection Using a Combination of Markov Model and Neural Network

  • M Abdul Baten, A.K.;Halgamuge, Saman K.;Wickramarachchi, Nalin;Rajapakse, Jagath C.
    • Proceedings of the Korean Society for Bioinformatics Conference
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    • 2005.09a
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    • pp.167-172
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    • 2005
  • This paper introduces a method which improves the performance of the identification of splice sites in the genomic DNA sequence of eukaryotes. This method combines a low order Markov model in series with a neural network for the predictions of splice sites. The lower order Markov model incorporates the biological knowledge surrounding the splice sites as probabilistic parameters. The Neural network takes the Markov encoded parameters as the inputs and produces the prediction. Two types of neural networks are used for the comparison. This method reduces the computational complexity and shows encouraging accuracy in the predictions of splice sites when applied to several standard splice site dataset.

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Development of Engineering Database for Injection Mold Design (사출 금형 설계를 위한 엔지니어링 데이터베이스의 개발)

  • Kim, Seong-Geun;Heo, Yeong-Mu;Byeon, Cheol-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.89-94
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    • 2000
  • Engineering database for CIM of injection mold production has been developed to manage design information and parameters of injection mold. The database has direct connection with product data management system and management database. Design specifications are generated in initial stage of mold design with integration of management information. Design parameters and bill of materials for mold base parts are generated during the CAD process and transferred to the manufacturing database and procurement system. Standard modules for parts and mold base are constructed using national standard and legacy data of industries. The engineering database provides important information route for CIM of injection mold design and production.

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Optimal pricing and spare parts manufacturing strategy for EOL (end-of life) services

  • Kim, Bo-Won;Ko, Deok-Soo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.938-946
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    • 2005
  • We study the firm's strategy to price its products and plan the spare parts manufacturing so as to maximize its profit and at the same time to fulfill its commitment to providing the customers with the key parts continuously over the relevant decision time horizon, i.e., the production plus warrantee period. To examine the research question, we developed and solved a two-stage optimal control theory model. Our analysis suggests that if the cost to produce the spare part during the warrantee period is more expensive than that during the production period, the firm should increase its sales price gradually throughout the production period to control its sales. In addition, during the production period it is optimal for the firm to produce the spare parts more than needed so that the overproduced spare parts can be used to partially meet the demand during the warrantee period. We conducted numerical analysis to investigate the sensitivity dynamics among key variables and parameters such as inventory holding cost, unit spare part production costs, part failure rate, and parameters in the demand function.

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Stress Analysis of a Clamp Chuck for Machining of a Ring Gear (링기어 절삭을 위한 클램프 척의 응력해석)

  • Sim, Han-Sub;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.73-78
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    • 2011
  • This study contains to theory and analysis research for the stress and the translation of an expand disk that fix a ring gear for tooth profile machining. The stress of the expand disk is analysed by the finite element method(FEM) to calculate design parameters. From the analysis results, the stress of the expand shows a linear tendency under various fixing force. This results show that the expand disk have a elastic characteristics as a disk spring. The maximum stress was observed on under side in split section of the expand disk. It is verified that the analysis results are useful to calculate design parameters of the expand disk.

Addendum Surface Modeling in Draw Die Design for Stamping Automotive Panels (자동차 프레스 패널 성형을 위한 드로 금형의 어덴덤 곡면 모델링)

  • Chung, Yunchan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.1018-1024
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    • 2013
  • In the process of draw die design for stamping automotive press panels, the addendum surfaces generated in metal forming simulation software cannot be used in downstream processes such as machining and making draw dies because simulation tools use simple discrete models for the surface geometry. The downstream processes require more precise and continuous geometric models such as NURBS surfaces. Generally, automotive die engineers manually regenerate the addendum surface geometry using the discrete model. This paper presents an automated geometric modeling process for generating addendum surfaces using draft surface models. The design parameters of the section curve for the addendum surfaces are extracted automatically from the draft geometry. Using the extracted design parameters, smooth addendum surfaces are generated automatically as NURBS surfaces. The generated surfaces are $G^1$ continuous with the part surface and the binder surface, and can be used in downstream processes.

The Effects of Processing Variables on Gas Penetration in Gas-Assisted Powder Injection Molding(GAPIM) (가스분말사출성형에서 공정조건 변화가 중공부 형성에 미치는 영향)

  • Kim, D.H.;Park, H.P.;Lee, K.H.;Cha, B.S.;Choi, J.H.;Rhee, B.O.;Tovar, Jorge A.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.107-112
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    • 2012
  • Gas-assisted injection molding(GAIM) produces parts with hollow internal sections. The technique offers benefits to powder injection molding(PIM), with lower material usage and reduced time for de-binding processes. In this study, the effects of processing parameters on gas penetration length of gas-assisted powder injection molding(GAPIM) were investigated for SUS316L stainless steel powder feedstock. Experiments were planned based on the Taguchi method, involving processing variables such as melt temperature, shot size, gas pressure, and gas delay time. The most significant parameters affecting gas penetration length were gas delay time and shot size, while the effects of melt temperature and gas pressure was relatively insignificant.

Individual role of manufacturing steps in PDP system contamination and their specific impact on ultimate operational parameters

  • Riva, Mauro;Bonucci, Antonio;Tominetti, Stefano;Carretti, Corrado;Han, Yong-Gyu;Hong, Sung-Hee;Choi, Eun-Ha
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.1448-1451
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    • 2008
  • In this paper we investigate, on the basis of experimental data, the correlations between contamination issues occurring during production process steps and final PDP operational parameters: these reciprocal relations are the result of dynamic equilibria established within the PDP system, amongst residual gases and sorbed species interacting with heat, ions and photons.

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Characteristics of Surface Roughness According to Wire Vibration Wire-cut Electric Discharge Machining of Aluminum Alloy 6061(II) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성(II))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.100-107
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    • 2015
  • Recently, high-efficiency machining in the production of high-value products with a complex shape has constantly been required with the need for hybrid machining. In this study, in addition to the wire-cut E.D.M. and vibration used to present the possibility of a hybrid process by carrying out the aluminum alloy experiment, the hybrid process determines the nature of the surface. The selected experimental parameters are horizontality, waveform, amplitude, peak current, and frequency. The experimental results give guidelines for selecting reasonable machining parameters. The surface roughness was improved by about 20% with increases in the amplitude of the vibration.

Study on the Roughness Improvement using Parameter of Rapid Prototyping (쾌속조형 파라미터를 이용한 표면형상정밀도 향상에 관한 연구)

  • Park, Gae-Duck;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.77-84
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    • 2007
  • As a life cycle of product bas shortend, Rapid prototypiug has come into the spotlight to shortened the time of producint a prototype. But It followed in laminated directivity and of the prototype production which is decided the interference which Beccuase of invisible rough surface, some inferences have occured during an assembly hour. Consequently, This study on rapid prototyping has parameter to determine surface roughness and surface form precision of total shape. In order to improve Surface form precision, it can control parameters which are Laminate Height, Layer Hatch Overcue, Fill Cure Depth. In addition, we found the parameter which have a deep effect on surface roughness among various parameters, and then, tried to reduce the interference that can be occurred by surface roughness during assembly.

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