• Title/Summary/Keyword: Manufacturing Line

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The Development of Virtual Simulator for Agile Manufacturing System (민첩 생산 시스템을 위한 가상 시뮬레이터 개발)

  • 차상민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.478-483
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    • 2000
  • In this study to cope with the decreasing product's life-cycle a virtual simulator to realize the simulation environment similar to a real manufacturing line is developed. The developed simulator plays a role in reducing the product conversion time by alternating manufacturing components and work plans on the simulation as manufacturing lines change and actuating a virtual manufacturing lines change and actuating a virtual manufacturing line before a real production. The developed simulator realized a virtual manufacturing line on the simulation using various manipulators and work cells as manufacturing components. Also It can be shown that the simulator can cope with rapid change of a manufacturing line by developing a interface that a separate process is managed for each manufacturing module and a manipulator component and a work cell are changed for a user to become convenient to teach tasks of each work module. using Microsoft Visual C++ 6.0 and OpenGL of Silicon Graphics for libraries to realize 3-dimensional graphic and constructing a database system, a hybrid type of hierachical and relational model to develop a progra that has efficiency and standardization.

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Manufacturing Line Optimization for Discrete Event Simulation and Genetic Algorithm (이산사건 시뮬레이션과 유전자 알고리즘을 이용한 제조업 공장의 라인 최적화)

  • Jeong, Young-Soo;Yim, Hyun-June;Jee, Hae-Seong;Lee, Kwang-Kook
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.1
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    • pp.67-75
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    • 2008
  • In spite of rapidly increasing interests in digital manufacturing, there still lacks of a systematic approach in manufacturing line flow analysis via modeling and simulation; currently, the parameters for designing manufacturing line are defined by being solely based on engineers experiences. The paper proposes an application of the genetic algorithm to a discrete event line simulation finding optimal set of parameters for manufacturing line balancing problem. The proposed method has been applied to two example problems-one is a simple manufacturing model and the other for shipyard industry-in order to demonstrate its validity and usefulness.

A Study on the Remote Manufacturing System for the developing of Direct Numeric Control System using the Vericut Applications (Vericut으로 구현한 원격 가공 시스템)

  • 김희중;이동훈;김정욱;정재현
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2002.05a
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    • pp.205-208
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    • 2002
  • The vericut is one of the best CAM application for manufacturing data verification system. It is much applied in most manufacturing company for checking the manufacturing work. Using it a off-line manufacturing system is connected for on-line working on local area network. First, we choose the serial communication to chain an off-line manufacturing system and a personal computer which link with the server running the vericut.

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Development of a CAPP System for Production and Maintenance of Aircraft Parts (항공기 부품의 생산 및 정비를 위한 공정 계획 시스템의 개발)

  • 노경윤;강수준
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.2
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    • pp.83-91
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    • 1999
  • Dynamic characteristic of manufacturing stage is understood and the utilization of each machine is maximized by developing on-line dynamic CAPP system to consider the overloads in the aircraft part manufacturing line. In this paper, a scheme of production planning and scheduling system was proposed through inspection about some predeveloped CAPP system. Developed production planning and scheduling system included process planning module. After precise inspection of some FMS line schema at domestic heavy industry, optimized FMS line was applied to aircraft part manufacturing and repairing factory. By virtue of considering overloads of factory and machine through on-line dynamic CAPP system, the utilization of resources is maximized and manufacturing lead time is minimized.

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A Study on Optimized Layout Design of FAS Line Through Production Flow Analysis (생산 흐름 분석을 통한 FAS라인의 최적 배치 설계에 관한 연구)

  • Ga, Chun-Sik;Jung, Jin-Hwi;Jang, Bong-Choon;Eom, Yong-Gyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1070-1075
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    • 2004
  • Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data (production planning, component type, working order, process time, queue time, line rules, etc) of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used.

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A Study on Optimized Layout Design of FAS Line Through Production Flow Analysis (생산 흐름 분석을 통한 FAS라인의 최적 배치 설계에 관한 연구)

  • Ga Chun Sik;Jang Bong-Choon;Eom Yong-Gyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.1 s.232
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    • pp.38-44
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    • 2005
  • Many mid-sized companies in Korean automotive industry have attempted to solve the lack of human power, to control the quality of components, to improve the production rate, and to innovate the manufacturing line. The goals of this study are to analyze the production rate of an automotive component manufacturing line using simulation software, to construct a Flexible Automation Subassembly (FAS) system and to suggest an optimized layout design using FAS line. In this research, the simulation model for manufacturing line was developed and used the realistic data of a medium sized company in Korean automotive industry. To complete this research, a simulation software 'ARENA' was used. This research analyzed the work distribution strategy and cycle time element for production flow and proposed an optimized layout to resolve line balancing problem which would bring the improved production rate.

The Integrated Design and Analysis of Manufacturing Lines (II) - Continuous Design, Analysis and Optimization through Digital Virtual Manufacturing (제조라인 통합 설계 및 분석(II) - 디지털 가상생산 기술 적용을 통한 지속적인 라인 설계, 분석 및 최적화 프로세스)

  • Choi, SangSu;Sung, Nakyun;Shin, Yeonsik;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.2
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    • pp.148-156
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    • 2014
  • Generally, over 95% of manufacturing cost is determined in the design and manufacturing preparation step, especially a great part of productivity is determined in the manufacturing preparation step. In order to improve the manufacturing competitiveness, we have to verify the problems that can be occurred in the production step and remove the unnecessary factors in the manufacturing preparation step. Thus, manufacturing industries are adopting digital manufacturing system based on modeling & simulation. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development based on simulation automation and explain the work process (Design, Analysis and Optimization) about manufacturing line development using e-FEED system. Also, the effect is described through the real implementation cases.

A Study on Deterministic Utilization of Facilities for Allocation in the Semiconductor Manufacturing (반도체 설비의 효율성 제고를 위한 설비 할당 스케줄링 규칙에 관한 연구)

  • Kim, Jeong Woo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.1
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    • pp.153-161
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    • 2016
  • Semiconductor manufacturing has suffered from the complex process behavior of the technology oriented control in the production line. While the technological processes are in charge of the quality and the yield of the product, the operational management is also critical for the productivity of the manufacturing line. The fabrication line in the semiconductor manufacturing is considered as the most complex part because of various kinds of the equipment, re-entrant process routing and various product devices. The efficiency and the productivity of the fabrication line may give a significant impact on the subsequent processes such as the probe line, the assembly line and final test line. In the management of the re-entrant process such as semiconductor fabrication, it is important to keep balanced fabrication line. The Performance measures in the fabrication line are throughput, cycle time, inventory, shortage, etc. In the fabrication, throughput and cycle time are the conflicting performance measures. It is very difficult to achieve two conflicting goal simultaneously in the manufacturing line. The capacity of equipment is important factor in the production planning and scheduling. The production planning consideration of capacity can make the scheduling more realistic. In this paper, an input and scheduling rule are to achieve the balanced operation in semiconductor fabrication line through equipment capacity and workload are proposed and evaluated. New backward projection and scheduling rule consideration of facility capacity are suggested. Scheduling wafers on the appropriate facilities are controlled by available capacity, which are determined by the workload in terms of the meet the production target.

Shape Optimization for Lightweight of the Line Center for Processing Complex Shape Parts (복합형상 부품 가공용 라인센터의 경량화를 위한 형상 최적화에 관한 연구)

  • Park, Do-Hyun;Jeong, Ho-In;Kim, Sang-Won;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.86-92
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    • 2021
  • As interest and demand for high value-added industries, including the global automobile and aerospace industries, have increased recently, demand for line centers with excellent performance that can respond to the production system for producing high value-added products is also rapidly increasing. A line center improves productivity based on the installed area using a multi-spindle compared to a conventional machining center. However, as the number of spindles increases, the weight increases and results in structural problems owing to the heat and vibration generated by each spindle. Therefore, it is necessary to improve machining precision through the structural improvement of the line center. This study presents research on the stabilization design of the line center through structural stability analysis through structural analysis to develop a compact multi-axis line center. An optimization model of the line center has been proposed to improve the processing precision and increase the rigidity by performing weight reduction based on the structural analysis results.

A Case Study of Line Layout Improvement based on Manufacturing Types and Work Methods - Case by Manufacture Cosmetics Company - (생산형태와 작업방법에 따른 라인배치의 개선에 관한 사례 연구 - 화장품 제조업체 사례 -)

  • Ji, Jae-Sung;Park, Joo-Sik
    • Journal of the Korea Safety Management & Science
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    • v.10 no.2
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    • pp.123-132
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    • 2008
  • This study try introduce a cell manufacturing form and to make the productivity in a conveyor line manufacture for the customer requirement and market change. The case research from JIT theory that made the model to make a productivity enhance through the cell line in a conveyor line and U-line. This research was subject with a cosmetics manufacture company, therefor we can raise the quality enhance, personnel expenses and reduction of delivery effectiveness in a stroke types of industry consequently.