• Title/Summary/Keyword: Manufacturing Job

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Simulation Modeling Method Using ARENATM Considering Alternative Machines in the Manufacturing System for Aircraft Parts (대체장비를 고려한 항공기 부품 생산라인의 ARENATM 시뮬레이션 모델링 방법론)

  • Na, Sang Hyun;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.25 no.4
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    • pp.1-12
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    • 2016
  • The industry producing the parts of aircraft engines is a traditional order-made system with highly variety and small quantity, and the manufacturing system is the typical job shop with identical or non-identical multiple machines in a workstation. Furthermore, there are many alternative operations and alternative machines allowed in machining processes, and tremendous routings and assembly operations should be considered. Usually simulation is the most efficient technology to analyze such a complex system, and high modeling skills are required for developing the simulation models. In this paper, a case study on a company which produces the parts of aircraft engines is introduced, specially focused on simulation modeling methodologies for the complex system.

A Model for Integration of Process Planning and Scheduling with Outsourcing in Manufacturing Supply Chain (생산공급사슬에서의 아웃소싱을 고려한 공정계획 및 일정계획의 통합을 위한 모델)

  • Jeong, Chan-Seok;Lee, Young-Hae;Moon, Chi-Ung
    • IE interfaces
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    • v.13 no.3
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    • pp.512-520
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    • 2000
  • An integrated process planning and scheduling model considering outsourcing in manufacturing supply chain is proposed in this paper. The process planning and scheduling considering outsourcing are actually interrelated and should be solved simultaneously. The proposed model considers the alternative process plans for job types, precedence constraints of job operations, due date of production, transportation time and production information for outsourcing. The integrated states include:(1) Operations sequencing, (2) Machine selection, (3) Scheduling with outsourcing under the due date. To solve the model, a heuristic approach based on genetic algorithm(GA) is developed. The proposed approach minimizes the makespan considering outsourcing and shows the best operation-sequences and schedule of all jobs.

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Simulation-based Delivery Date Determination Algorithm (효율적 제조자원의 활용을 고려한 생산일정 및 납기일 결정기법)

  • 박창규
    • Korean Management Science Review
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    • v.17 no.2
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    • pp.125-134
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    • 2000
  • Keeping the promised delivery date for a customer order is crucial for a company to promote customer satisfaction and generate further businesses. For this, a company should be able to quote the delivery date that can be achieved with the capacity available on the shop floor. In a dynamic make-to-order manufacturing environment, the problem of determining a delivery date for an incoming order with consideration of resource capacity, workload, and finished-product inventory can hardly be solved by an analytical solution procedure. This paper considers a situation in which a delivery date for a customer order is determined based on a job schedule, and presents the SimTriD algorithm that provides the best scheduling for determining a delivery date of customer order through the job schedule that efficiently utilizes manufacturing resources with consideration of interacting factors such as resource utilization, finished-product inventory, and due date.

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A Study on Dispatching Rules in a Flexible Manufacturing System (유연생산시스템에 있어서의 투입우선규칙에 관한 연구)

  • 이근형;황승국;이강우
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.52
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    • pp.191-201
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    • 1999
  • There have been a huge volume of researches concerning dispatching rules in job shop environments. Strangely, studies all but one pay no attention to multiple identical jobs due to the existence of production orders each of which calls for a fixed quantity, called an order size, of a specific part. Jobs arrive in the form of production orders in most, if not all, job shop type flexible manufacturing systems. This paper presents simple processing-time-based dispatching rules, and shows experimentally based on simulation that the rules with order-size considerations perform consistently well for tardiness and utilization measures. Several alternative strategies for rule specifications are examined.

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A Study on Machine and AGV Dispatching in Flexible Manufacturing Systems (유연생산 시스템에서 기계와 무인 운반차의 할당규칙에 관한 연구)

  • 박성현;노인규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.43
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    • pp.81-89
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    • 1997
  • This study is concerned with the scheduling problems in flexible manufacturing systems(FMSs). The scheduling problem in FMSs is a complex one when the number of machines and jobs are increased. Thus, a heuristic method is recommended in order to gain near-optimal solutions in a practically acceptable time. The purpose of this study is to develope a machine and AGV dispatching algorithm. The proposed dispatching algorithm is a on-line scheduling algorithm considering the due date of parts and the status of the system in the scheduling process. In the new machine and AGV dispatching algorithm, a job priority is determined by LPT/LQS rules considering job tardiness. The proposed heuristic dispatching algorithm is evaluated by comparison with the existing dispatching rules such as LPT/LQS, SPT/LQS, EDD/LQS and MOD/LQS. The new dispatching algorithm is predominant to existing dispatching rules in 100 cases out of 100 for the mean tardiness and 89 cases out of 100 for the number of tardy jobs.

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JOB Scheduling Analysis in FMC using TPN (TPN을 이용한 FMC의 JOB 스케쥴링 분석)

  • 안광수
    • Journal of the Korea Society of Computer and Information
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    • v.4 no.3
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    • pp.13-19
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    • 1999
  • In this paper, we suggests a WIP (Work In Process) of FMC (Flexible Manufacturing Cell) analysis methods based on the TPN (Time Petri Nets) unfolding. Unfolding of PN is a partial order-based method for the verification of concurrent system without the state space explosion. The aim of this work is to formulate the general cyclic state scheduling problem to minimize the WIP to satisfy economical constraints. The method is based on unfolding of the original net into the equivalent acyclic description.

Dynamic Scheduling of FMS Using a Fuzzy Logic Approach to Minimize Mean Flow Time

  • Srinoi, Pramot;Shayan, Ebrahim;Ghotb, Fatemeh
    • Industrial Engineering and Management Systems
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    • v.7 no.1
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    • pp.99-107
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    • 2008
  • This paper is concerned with scheduling in Flexible Manufacturing Systems (FMS) using a Fuzzy Logic (FL) approach. Four fuzzy input variables: machine allocated processing time, machine priority, machine available time and transportation priority are defined. The job priority is the output fuzzy variable, showing the priority status of a job to be selected for the next operation on a machine. The model will first select the machines and then assign operations based on a multi-criteria scheduling scheme. System/machine utilization, minimizing mean flow time and balancing machine usage will be covered. Experimental and comparative tests indicate the superiority of this fuzzy based scheduling model over the existing approaches.

Unrelated Parallel Machine Scheduling for PCB Manufacturing (병렬기계로 구성된 인쇄회로기판 제조공정에서의 스케쥴링에 관한 연구)

  • Kim Dae-Cheol
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.27 no.4
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    • pp.141-146
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    • 2004
  • This research considers the problem of scheduling jobs on unrelated parallel machines with a common due date. The objective is to minimize the total absolute deviation of job completion times about the common due date. This problem is motivated by the fact that a certain phase of printed circuit board manufacturing and other production systems is bottleneck and the processing speeds of parallel machines in this phase are different for each job. A zero-one integer programming formulation is presented and two dominance properties are proved. By these dominance properties, it is shown that the problem is reduced to asymmetric assignment problem and is solvable in polynomial time.

A Study on the Relationship between Job Characteristics and Job Satisfaction by Employment Types. (고용형태에 따라 직무특성요인이 직무만족에 미치는 영향에 관한 연구)

  • Jung, Jae-Kyu;Lee, Da-Jung;Kim, Doo-Yul;Nam, Yoo-Chin;Lee, Sun-Kyu
    • Journal of Digital Convergence
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    • v.8 no.4
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    • pp.83-95
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    • 2010
  • This study is to investigate the relationship between job characteristics and job satisfaction in manufacturing company and difference of perceived job satisfaction from employment type(employees and temporary employees). The result of this study are as follows: (1) job characteristics such as skill variety, job identity, autonomy are related to job satisfaction, (2) the perceived job satisfaction is made a no difference between employees and temporary employees. The results above indicate that the job satisfaction difference from employment type can be used for organization to improve the organizational effectiveness including organizational competitiveness and employee's job satisfaction.

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A Lagrangian Relaxation Method for Parallel Machine Scheduling with Resource Constraints

  • Kim, Dae-Cheol
    • IE interfaces
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    • v.11 no.3
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    • pp.65-75
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    • 1998
  • This research considers the problem of scheduling jobs on parallel machines with non-common due dates and additional resource constraints. The objective is to minimize the total absolute deviation of job completion times about the due dates. Job processing times are assumed to be the same. This problem is motivated by restrictions that occur in the handling and processing of jobs in certain phases of semiconductor manufacturing and other production systems. We examine two problems. For the first of these, the number of different types of additional: resources and resource requirements per job are arbitrary. The problem is formulated as a zero-one integer linear programming and the Lagrangian relaxation approach is used. For the second case, there exists one single type of additional resource and the resource requirements per job are zero or one. We show how to formulate the problem as an assignment problem.

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