• Title/Summary/Keyword: Man-Machine Chart

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A Case Study for Improving the Productivity of Assembly Line using Man-Machine Chart (Man-Machine Chart를 이용한 조립라인의 생산성 향상 사례 연구)

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    • Journal of the Korea Safety Management & Science
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    • v.5 no.4
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    • pp.187-194
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    • 2003
  • The purpose of a man-machine chart is improved utilization of a man or a machine. Improved utilization can mean less idle time, rebalanced idle time, or less idle time of an excessive component. In this study we improved the productivity of the assembly line in the electronics company using man-machine chart. The results are applicable for improving the effectiveness of line balancing problems in the electronics industry.

Analysis of Workforce Scheduling Using Adjusted Man-machine Chart and Simulation (보완 다중 활동 분석표와 시뮬레이션을 이용한 작업자 운영 전략 분석)

  • Hyowon Choi;Heejae Byeon;Suhan Yoon;Bosung Kim;Soondo Hong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.47 no.1
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    • pp.20-27
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    • 2024
  • Determining the number of operators who set up the machines in a human-machine system is crucial for maximizing the benefits of automated production machines. A man-machine chart is an effective tool for identifying bottlenecks, improving process efficiency, and determining the optimal number of machines per operator. However, traditional man-machine charts are lacking in accounting for idle times, such as interruptions caused by other material handling equipment. We present an adjusted man-machine chart that determines the number of machines per operator, incorporating idleness as a penalty term. The adjusted man-machine chart efficiently deploys and schedules operators for the hole machining process to enhance productivity, where operators have various idle times, such as break times and waiting times by forklifts or trailers. Further, we conduct a simulation validation of traditional and proposed charts under various operational environments of operators' fixed and flexible break times. The simulation results indicate that the adjusted man-machine chart is better suited for real-world work environments and significantly improves productivity.

A Case Study of Computer Application for Work Study and Standard Time Data in Mid-Level Factory having Working Circumstances of Multi-Item and Multi Process Type -Mainly Focused on the Case of Man-Machine Chart- (다품종 및 다공정 환경 중소기업의 현장직 사원에 대한 작업분석 및 표준설정을 위한 Computer Application 사례연구 -M/M Chart Case를 중심으로-)

  • Yoo, Wang-Jin
    • Journal of Korean Society for Quality Management
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    • v.22 no.2
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    • pp.127-142
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    • 1994
  • In these days, the PCs are widely used in the mid-level factory. But they have low-effectiveness for using them. The main reason should be the lack of useful and practical software in the market. This Case study aimed at the support of the software using DB Language to get M/M chart for aquiring work study and standard time data in the mid-level factory having multi-item and multi-process type. CVA (Chronocycle Video Analysis) is applied to get basic standard time data and working list. Standard time, Sequence of working and allowance time or rate for man and machine will be readily obtained through the menu when the software executing. Detailed program list is systematically shown in Appendix.

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공정분석(工程分析)에 관(關)한 세부적용(細部適用) 기법(技法) 보고(報告)

  • Gyeong-Il,Kim;Jong-Ho,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.19 no.2
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    • pp.41-60
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    • 1982
  • The main idea of this report, which deals with the process analysis in outfitting fields, is to improve working methods and further to secure higher productivity by removing unreasonable work factors in the workshop with the economical point of view. For this purpose, a series of techniques has been applied to some parts of chronically less productive outfitting works, expecting less man hour consumption and better working conditions to go with it. That is to make full use of process chart flow diagram(man & machine chart gang process chart). The text gives brief introductions of the charts respectively and the appendix shows actual practice directly applicable for the guidance of utilizing these charts. As the result of this, some of unreasonable work factors are removed from the total cycle and finally standard working method & time can be come out by reasonable working time and gradually improved working method.

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A Study on the Role of Input Stabilization for Successful Settle down of TRM in Production Process : A Case of Display Industry (생산공정에서 TRM의 성공적 정착을 위한 Input 안정화의 역할에 관한 연구 : 디스플레이 산업 중심으로)

  • Cho, Myong Ho;Cho, Jin Hyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.1
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    • pp.140-152
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    • 2016
  • It is very important for the competitiveness and sustainable management of enterprises that the rapid changes in the managerial environments quickly and accurately are responded. For example, the large-scale investment accompanied by bad alternatives in accordance with misunderstanding of the managerial environments yields the huge cost and effort to modify and improve. In firm management, the quality of products and the productivity are influenced by changes of the endogenous factors yielded in manufacturing process and the exogenous factors as market, etc. These changes include not only changes in 4M (man, machine, material, method) but also those in the market, competitors, and technologies in the process of commodification, i.e., first, such disturbances make dispersion of the process big and odd. By Shewhart chart it can be checked that the process monitored is control-in or out. Business administration executes activities for input stabilization by monitoring changes in 4Ms, comparing with the standards, and taking measures for any abnormality. Second, TRM (technology road map) is to prospect product deployment and technological trend by predicting technologies in the competitive environment as the market, and to suggest the future directions of business. So, TRM must be modified and improved according to DR (design review) stages and changes in mass-production like input material change. Therefore, a role of TRM in input stabilization for reducing cost and man-hour is important. This study purposed to suggest that the environment changes are classified into endogenous factors and exogenous factors in production process, and then, quality and productivity should be stabilized efficiently through connection between TRM and input stabilization, and to prove that it is more effective for the display industry to connect TRM with input stabilization rather than to use TRM separately.

Development of Automatic Data Transmitting System of Atrial Blood Gas Results via LAN (LAN을 이용한 혈액가스 검사결과 전송시스템)

  • Kim, Nam-Hyun;Huh, Jae-Man;Kim, Ji-Hyue;Kim, Do-Nyun;Kim, Won-Ky;Chang, Byung-Chul
    • Proceedings of the KOSOMBE Conference
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    • v.1992 no.11
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    • pp.103-104
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    • 1992
  • Automatic transmission of data from the blood analyzer to the request site is one of the most important part in hospital computerization. We have developed a system to automatically transmit the data from the atrial blood gas analyzer. In this system, HOST computer, FILE server, LAN(Local Area Network), 3270 Emulator and Multi-port card were integrated. Also, 3 blood gas analyser(NOVA Inc., USA) were connected to a single multi-port card which is attached in a personal computer for data acquisition. When specimen is collected from sampling sites, it is transfered to the lab. After analysis, the result is transmitted to the personal computer via serial communication between machine and multi-port card using interrupt method. Then, the patient's information (Name, Sex, etc.) is obtained from the HOST computer througth the emulator. The combined data(patient information & lab data) is transmitted to the each request site via LAN automatically. From the collected data, patient's previous data could be reviewed, and it could be used for the various statistics and the flow chart for clinical research. Also, we found that this system reduces the personal labor.

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