• 한국생산제조학회지
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• 제22권1호
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• pp.138-144
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• 2013

The automation technology for overlay welding is needed due to the occurrence of severe corrosion and abrasion on the surface of internal contact in different shape of fittings. In Korea, different shapes of fittings have been manufactured by using the imported equipment of overlay welding automation at some companies. Thus the research on the development of overlay welding automation system (in short, OWAS) for a large L-type tube is urgently needed. In this paper, the investigation is focused on the optimal design of a supporting base for the (currently developing) OWAS of large L-type tube. Specifically we assume that the base which supports the equipment during the process of overlay welding is loaded as self-weight in the direction of gravity through static analysis especially when it is rotated 180 degree on the OWAS. For optimal design of a supporting base for OWAS of large L-type tube, Solidworks(R) (for 3-dimensional modelling) and ANASYS Workbench(R) (for structural analysis) are incorporated so as to proceed an optimization routines based on Response Surface Method (RSM) and Design of Experiment (DOE). In more specific, DOE finds out major factors (or dimensions) of the supporting base by using MINITAB(R). Then the regression equations between design variables (the major factors of supporting base) and response variables (deformation, stress and safety factor for the supporting base), which will be resulted in by RSM, verify the major factors of DOE. In the next step, Central Composite Design (CCD) plans 20 simulations of ANASYS Workbench(R) and then figures out the optimal values of design variables which will be reflected on the manufacturing of supporting base. Finally welding experiment is conducted to figure out the influence of overlay welding quality in applying the optimized design values of supporting base to the actual OWAS.

• Composites Research
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• 제35권2호
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• pp.86-92
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• 2022

본 연구에서는 접착제를 구성하는 분자 결합 구조의 차이가 열가소성 복합재의 계면 특성에 미치는 영향을 판단하기 위해 진행되었다. 고온 오븐 접합 공정을 이용하여 carbonfiber/polyetherketoneketone(CF/PEKK) 열가소성 복합재료를 융합 접합, polyetheretherketone(PEEK), polyetherimide(PEI) 접착제 접합하였다. 그리고 lap 전단 강도 시험과 디지털 광학 현미경과 주사 전자 현미경을 이용한 파단면 분석, FTIR 분석을 수행하였다. 그 결과, 접착제 접합은 CF/PEKK와 접착제를 구성하는 주요 결합기인 에테르기, 케톤기, 이미드기의 결합이 증가한 인터페이즈를 형성하여 접착 강도를 강화시켰다. 그리고, 에테르기와 케톤기를 더 많이 함유한 PEEK를 사용하는 것이 더 강한 결합력을 갖는 인터페이즈를 형성하여, 복합재의 접착 강도를 향상시켰다.

• 한국산업융합학회 논문집
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• 제26권1호
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• pp.95-103
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• 2023

The domestic remanufacturing industry is concentrated in auto parts, so it is necessary to expand into various industries. In the domestic aluminum industry, the extrusion process accounts for more than 40% of the total, but the old and management of the extrusion equipment is not done properly. In particular, the extruder has a structure in which equipment is not replaced until major parts are damaged or worn, so there are problems such as lower process precision, productivity and production efficiency compared to new equipment, and high maintenance costs. In this study, the old extruder was remanufactured for major high-risk parts through Failure Mode and Effect Analysis(FMEA), and the process level and performance of the extruder were evaluated before and after remanufacturing. Compared to the existing extruder, the standard deviation of the remanufacture extruder was reduced by 93.5%, 57.9%, and 70.0%, respectively, in major process control items such as container temperature, billet temperature, and ram speed, keeping performance constant. In addition, it was possible to produce products with complex shapes that could not be produced before due to problems such as dimensional deviation within tolerances. In this study, remanufacturing guidelines were presented by analyzing the effect of failure modes of the old extruder, and the performance improvement of the extruder was confirmed.

• 한국콘텐츠학회논문지
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• 제17권8호
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• pp.677-684
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• 2017

본 연구는 소방장비의 발전을 위해 필요한 기초자료를 제공하기 위하여 소방공무원들이 인지한 소방장비 보급이 소방장비 만족도에 미치는 영향, 이 두변수 사이에서 소방장비 신뢰성의 매개효과를 검증하였다. 연구의 목적을 달성하기 위하여 경기도 7개 소방서의 소방공무원을 대상으로 설문을 실시하였다. 이렇게 수집된 자료는 AMOS 18.0을 사용하여 구조방정식모형을 통한 분석을 실시하였다. 주요한 연구결과는 다음과 같다. 첫째, 소방장비 보급량의 적절성과 보급의 적시성은 소방장비 신뢰성에 정(+)의 영향을 미치고 있었다. 둘째, 소방장비 신뢰성은 소방장비 만족도에 정(+)의 영향을 미치고 있었다. 셋째, 소방장비 보급량의 적절성은 소방장비 만족도에 정(+)의 영향을 미치고 있었다. 소방장비 신뢰성은 소방장비 보급량의 적절성과 소방장비 만족도와의 관계에 있어서 부분매개효과가 있다는 것을 알 수 있었다.

• 한국CDE학회논문집
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• 제13권4호
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• pp.273-285
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• 2008

In this paper we propose an engineering bill of materials (E-BOM) copy method that can be utilized to manage the product information for each equipment during building a product lifecycle management (PLM) system in the order-specific semiconductor equipment manufacturer. The previous works studied on an E-BOM creation and management method for the mass manufacturing and production. The method is difficult to apply to an environment in which many engineering changes occur and the different specification to each equipment is required such as semiconductor equipments and facilities adopting built-to-order instead of built for inventory. Moreover the method is known to be the major drawback to deteriorate the design efficiency. Our E-BOM copy method enables users efficiently to manage the specification of a product and shortens the product development cycle. To implement the E-BOM copy method in the PLM environment, we developed the E-BOM copy system that automatically generates new parts and their numbers according to the numbering rule while copying the E-BOM from existing semiconductor equipments and then can apply the parts for reuse to new semiconductor equipments. This system can duplicate not only 3D CAD data but also technical documents.

• 한국기계기술학회지
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• 제13권1호
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• pp.65-71
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• 2011

Steering gear is the part of an automobile that change circular movement of steering wheel to lateral movement of rack to change driving direction. This can be classified with manual and power steering gear. Manual steering gear is operated only with human power while power steering gear use oil pressure support. These days power steering gear is more common to almost of the car. Recently a korean company manufactures a speed sensitive power steering which provide variable steering feel depend on the speed of car. The Broens company of Australia produces and exports the test equipments for the manufacture of power steering valves and assemblies to major vehicle manufactures. Some korean companies imported the test equipments from Australia, thus increasing the cost. The purpose of this study is development of the valve balance test equipment to measure the valve torque of the power steering gear. This study designed and manufactured the valve balance test equipment to take hold of the power steering valve using CAE analysis. In order to evaluate the performance of the developed valve balance test equipment, the R&R tests have been conducted.

• 드라이브 ㆍ 컨트롤
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• 제18권1호
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• pp.9-16
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• 2021

Overloaded vehicles increase the maintenance cost of road structures, and they are a major factor in causing damage to the roads and bridges. In addition, overloaded vehicles compromise the braking capability of the vehicle; thus, threatening the safety of the driver. In order to prevent overloading of vehicles, the government is cracking down on the roads by using a device that measures the weight of vehicles. But this process is inconvenient because the place where the equipment is installed is far away from where the cargo is loaded. Due to the limitations of these fixed weighing devices, there is a growing need for technology that can monitor vehicle weight distribution and overload conditions in real time. In this work, we develop an onboard scale that can measure the load (weight) of trucks in real time. The onboard scale consists of high sensors, a signal processing unit, and a display, and it measures the load using height-displacement of the vehicle's leaf spring suspension.

• 인터넷정보학회논문지
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• 제19권3호
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• pp.79-88
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• 2018

세계 주요 국가들은 미래성장 동력 육성과 신기술 확보를 위하여 국가차원의 R&D 지원을 확대하고 있으며, 우리나라에서도 R&D 투자 규모를 지속적으로 확대하고 있다. 또한, 우리나라의 국가 R&D의 규모와 GDP 대비 면에서 세계 최고수준에 이른 상황이여서 R&D예산의 양적인 확대와 함께 효율적인 활용이 더욱 중요해지고 있다. 이러한 흐름에 따라 정부R&D혁신방안('15.5)의 주요 과제 중 세부실행과제로 '연구시설 장비 활용도 제고'가 선정되었다. 본 연구에서는 현재 구축중인 국방연구시설장비 정보시스템(DRES)를 통해 국방분야 연구시설장비의 관리방안을 연구하였다. 이를 위해 현재 국가차원의 연구시설장비 관리절차를 파악하였고 기존 국방분야 연구시설 장비의 관리현황과 문제점, 관련규정을 분석하였다. 이러한 분석 설계를 통하여 국방분야 연구시설 장비를 관리할 수 있는 정보체계를 설계 분석하였으며 이를 통해 관리방안을 연구하였다.

• 한국환경농학회지
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• 제39권4호
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• pp.319-326
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• 2020

BACKGROUND: Measurement equipment was developed for inorganic nutrient concentration inside the hydroponic culture medium with several macro- and micro compositions, and applied for measuring the compositions of conventional medium. METHODS AND RESULTS: Before the equipment development, sonicator and heater were utilized to control temperature around of the module mixing with color reagents and target samples among the inorganic compositions. The measurement module and multi-sampler were also manufactured based on the COMS (Complementary Metal-Oxide Semiconductor) and installed inside the measurement equipment. Concentration of standard solution, value measured by the equipment, standard deviation or measured average value were used for estimating the accuracy and average recall of the equipment. Yamazaki solutions with EC of 0.5, 1.5, and 2.5 dS/m were offered to confirm the equipment accuracy and standard error. CONCLUSION: It was suggested that the developed equipment could be automatically applied for measurement with accuracy of over 96% and standard errors of less than 5% on 12 macro- and micro compositions such as a NO3-N, PO43- or Fe.

• 한국소음진동공학회논문집
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• 제19권8호
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• pp.802-808
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• 2009

In this paper, the experimental study on the identification of noise sources and noise transmission paths was carried out for the cabin noise control of construction equipment. In order to investigate noise and vibration characteristics of cabin structure, sound absorption, transmission, and radiation tests were performed using cabin assembly models. The noise/vibration source levels were obtained from the real cabins of wheel loader and excavator. Using transfer functions of cabins and real cabins' source data, cabin noise was decomposed into airborne and structureborne noise transmissions. Finally noise sources and major transmission paths were successfully identified for wheel loader and excavator's cabins.