• Title/Summary/Keyword: Maintenance Model

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Developing a dynamic programming model for aircraft-engine maintenance scheduling (항공기 엔진 정비 일정 수립을 위한 동적 계획 모델 개발)

  • 주성종;신상헌
    • Korean Management Science Review
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    • v.13 no.3
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    • pp.163-172
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    • 1996
  • According to flying hours, aircraft engines require regular overhaul for preventive maintenance. Because of hostile defense environment of Republic of Korea, the aircraft of republic of Korea Air Force(ROKAF) have been operated at the maximum level of availability and have similar overhaul schedule in several months. The concentration of overhaul schedule in a short period demands additional spare engines far exceeding the spare engines for corrective maintenance. If ROKAF decides to purchase extra engines for the preventive maintenance, the extra engines will be used only for the preventive maintenance and will be excess inventory for the most of aircraft life ccle. Also, the procurement of extra engines is significant investment for ROKAF. To help ROKAF schedule the preventive maintenance without significant spending, this study develops a dynamic programming model that is solvable using an integer programming algorithm. The model provides the number of engines that should be overhauled for a month for multiple periods under given constraints. ROKAF actually used this model to solve a T-59 engine overhaul problem and saved about three billion won at one time. ROKAF plans to use this model continuously for T-59 and other weapon systems. Thus, saving for long term will be significant to ROKAF. Finally, with minor modification, this model can be applied to deciding the minimum number of spare engines for preventive maintenance.

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Optimal Road Maintenance Section Selection Using Mixed Integer Programming (혼합정수계획법을 활용한 도로포장 보수구간 선정 최적화 연구)

  • Cho, Geonyoung;Lim, Heejong
    • International Journal of Highway Engineering
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    • v.19 no.3
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    • pp.65-70
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    • 2017
  • PURPOSES : Pavement Management System contains the data that describe the condition of the road. Under limited budget, the data can be utilized for efficient plans. The objective of this research is to develop a mixed integer program model that maximizes remaining durable years (or Lane-Kilometer-Years) in road maintenance planning. METHODS : An optimization model based on a mixed integer program is developed. The model selects a cluster of sectors that are adjacent to each other according to the road condition. The model also considers constraints required by the Seoul Metropolitan Facilities Management Corporation. They select two lanes at most not to block the traffic and limit the number of sectors for one-time construction to finish the work in given time. We incorporate variable cost constraints. As the model selects more sectors, the unit cost of the construction becomes smaller. The optimal choice of the number of sectors is implemented using piecewise linear constraints. RESULTS : Data (SPI) collected from Pavement Management System managed by Seoul Metropolitan City are fed into the model. Based on the data and the model, the optimal maintenance plans are established. Some of the optimal plans cannot be generated directly in existing heuristic approach or by human intuition. CONCLUSIONS:The mathematical model using actual data generates the optimal maintenance plans.

Reliability Analysis of Multi-Component System Considering Preventive Maintenance: Application of Markov Chain Model (예방정비를 고려한 복수 부품 시스템의 신뢰성 분석: 마코프 체인 모형의 응용)

  • Kim, Hun Gil;Kim, Woo-Sung
    • Journal of Applied Reliability
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    • v.16 no.4
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    • pp.313-322
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    • 2016
  • Purpose: We introduce ways to employ Markov chain model to evaluate the effect of preventive maintenance process. While the preventive maintenance process decreases the failure rate of each subsystems, it increases the downtime of the system because the system can not work during the maintenance process. The goal of this paper is to introduce ways to analyze this trade-off. Methods: Markov chain models are employed. We derive the availability of the system consisting of N repairable subsystems by the methods under various maintenance policies. Results: To validate our methods, we apply our models to the real maintenance data reports of military truck. The error between the model and the data was about 1%. Conclusion: The models developed in this paper fit real data well. These techniques can be applied to calculate the availability under various preventive maintenance policies.

Optimal Schedules of Periodic Preventive Maintenance Model with Different PM Effect

  • Lim, Jae-Hak
    • International Journal of Reliability and Applications
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    • v.9 no.1
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    • pp.113-122
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    • 2008
  • In this paper, we consider a periodic preventive maintenance policy in which each preventive maintenance reduces the hazard rate of amount proportional to the failure intensity, which increases since the system started to operate. And the effect of preventive maintenance at each preventive maintenance epoch is different. The expected cost rate per unit time for the proposed model is obtained. We discuss the optimal number N of the periodic preventive maintenance and the optimal period x, which minimize the expected cost rate per unit time and obtain the optimal preventive maintenance schedule for given cost structures of the model. A numerical example is given for the purpose of illustrating our results when the failure time distribution is Weibull distribution.

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A Study on the Formalization of Maintenance Management Systems and the Cost Predictive Model (유지보수 관리 체계의 정형화 및 비용 예측 모델에 관한 연구)

  • Ryu, Seong-Yeol;Baek, In-Seop;Kim, Ha-Jin
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.4
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    • pp.846-854
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    • 1996
  • In this paper, we propose a solution to the software maintenance problem that is a primary factor of software crisis. We surveyed and analyzed the current software maintenance problems through questionnaires and interviews. As a result, we defined the software maintenance management life cycle and established a fundamental strategies to solve the software maintenance problems efficiently. We also designed a software maintenance management support systems to construct an automated software maintenance management tool. Furthermore, tp improve the formalization and reliability of the software maintenance management procedure, we defined acost predictive model using a fixed-single parameter based on comprehensive program size for the source code and delivered effort(person/month). We elaborated the model by considering an experience level of maintainer, a skill- level defined by the manager, and a reliability level required by the model of maintenance management.

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An Introductory Study on Imperfect Maintenance Effect in Rolling Stocks

  • Kim, Jong-Woon;Han, Seok-Yun;Chung, Jong-Duk
    • International Journal of Railway
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    • v.1 no.2
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    • pp.59-63
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    • 2008
  • The maintenance effect is a peculiar factor applied to repairable systems such as rolling stocks. Conventional statistical analysis for failure times takes into account one of the two following extreme assumptions, namely, the state of the system after maintenance is either as "good as new" (GAN, perfect maintenance model) or as "bad as old" (BAO, minimal maintenance model). Most of the papers concerning the stochastic behavior of railroad systems assume two types of maintenance: perfect and minimal maintenance. However, Lee, Kim & Lee (2008) analyzed the failure data of a door system in Metro EMU and the effect of preventive maintenance was imperfect. It is seen that the imperfect maintenance is of great significance in practice. This article describes how to deal with the maintenance effect in reliability studies of rolling stocks. Maintenance policies under imperfect maintenance are described and the method is proposed to evaluate their performance.

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Optimal Software Release Time Considering Maintenance during Operation (출시후 보수를 고려한 소프트웨어의 최적 출시시기)

  • Lee, Chin-Seung;Na, Il-Yong;Hong, Jung-Sik;Lie, Chang-Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.4
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    • pp.261-266
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    • 2004
  • In this paper, the software reliability growth model which incorporates the periodic maintenance after the release is proposed. Using the proposed model, the debugging and periodic maintenance cost subject to the required level of the software reliability are investigated. An optimal software release time is derived for a fixed interval of periodic maintenance. To validate the proposed model, release times obtained in this study are compared with examples. The proposed investigation is expected to be served as one of factors in determining the release time of the software where periodic maintenance is considered.

Development of a Simulation System for Reliability Centered Maintenance (신뢰성 기반 정비를 위한 시뮬레이션 시스템 개발)

  • Yun, Won-Young;Son, Sung-Min;Kim, Jong-Woon
    • IE interfaces
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    • v.13 no.3
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    • pp.521-527
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    • 2000
  • A simulation model is developed for planning maintenance, and it can be used in the procedure of Reliability-Centered Maintenance. System availability and the total cost of system operation are predicted by discrete event simulation. These two kinds of output are useful to determine the interval of preventive maintenance. This paper describes simulation logic, and focuses on modeling the maintenance effects and the relations of maintenance works. An example is described for illustrating the simulation model.

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Reliability Models for Application Software in Maintenance Phase

  • Chen, Yung-Chung;Tsai, Shih-Ying;Chen, Peter
    • Industrial Engineering and Management Systems
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    • v.7 no.1
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    • pp.51-56
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    • 2008
  • With growing demand for zero defects, predicting reliability of software systems is gaining importance. Software reliability models are used to estimate the reliability or the number of latent defects in a software product. Most reliability models to estimate the reliability of software in the literature are based on the development lifecycle stages. However, in the maintenance phase, the software needs to be corrected for errors and to be enhanced for the requests from users. These decrease the reliability of software. Software Reliability Growth Models (SRGMs) have been applied successfully to model software reliability in development phase. The software reliability in maintenance phase exhibits many types of systematic or irregular behaviors. These may include cyclic behavior as well as long-term evolutionary trends. The cyclic behavior may involve multiple periodicities and may be asymmetric in nature. In this paper, SGRM has been adapted to develop a reliability prediction model for the software in maintenance phase. The model is established using maintenance data from a commercial shop floor control system. The model is accepted to be used for resource planning and assuring the quality of the maintenance work to the user.

Development of Hull Thickness Management System for Ship Management System (선박 유지보수를 위한 선체 두께 관리 시스템 개발)

  • Park, Kaemyoung;Lee, Jeong-youl;Lee, Kyungho
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.281-290
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    • 2015
  • The specific goal of the SMS (Ship Management System) is to increate ship safety and decrease maintenance fee. Equipment of ship is managed by PMS (Planned Management System), subsystem of SMS. But hull has not managed by ship manager. So, the Classes have developed the system for hull maintenance. Recently, the ship maintenance system has been developed for satisfying operator's requirements such as managing maintenance data as integrated platform, intuitive manipulation and design for ease of use. To reflect such requirement, 3D Model based maintenance system was introduced for ship in operation stage. Hull items that have to be inspected, repaired, replaced, are stored in integrated data platform with drawing, reports, and etc. and completely linked to 3D product Model. This system is specially developed for measurement and maintenance of hull thickness.