• Title/Summary/Keyword: Maintenance Management System

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Development of a Knowledge-based Information Management System for Plant Maintenance (설비 관리를 위한 지식기반 정보관리 시스템의 개발)

  • Yim, Hyung-Sang;Park, Young-Jae;Lee, Sang-Min;Choi, Jae-Boong;Kim, Young-Jin;Roh, Eun-Chul;Lee, Byung-Ine
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.149-156
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as riskbased inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system, which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

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Development of a Knowledge-Based Information Management System for Plant Maintenance (설비 관리를 위한 지식기반 정보관리 시스템의 개발)

  • Park, Young-Jae;Lee, Sang-Min;Yim, Hyung-Sang;Choi, Jae-Boong;Kim, Young-Jin;Roh, Eun-Chul;Lee, Byung-Ine
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1933-1940
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as risk-based inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

Design of a Plant Life Cycle Data Management System for Plant Operation and Maintenance (플랜트 설계 및 운영 데이터 통합관리 시스템 설계)

  • Lee, Jae Hyun;Suh, Hyo Won
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.3
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    • pp.241-248
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    • 2016
  • Plant life cycle consists of design, construction, certification, operation, and maintenance phases, and various and enormous plant life cycle data is involved in each phase. Plant life cycle data should be linked with each other based on its proper relationships, so that plant operators can access necessary plant data during their regular operations and maintenance works. Currently, the relationships of plant life cycle data may not be defined explicitly, or they are scattered over several plant information systems. This paper proposes high level design of a plant life cycle data management system based on pre-defined plant life cycle database design. ISO-15926 standard is adapted for the database design. User-interface designs of the plant life cycle data management system are explained based on analysis of plant owners' requirements. A conceptual design of the database is also described with the entity-relationship diagram.

THE DEVELOPMENT OF BUILDING MAINTENANCE SYSTEM FOR DETERMINING PRIORITIES OF PUBLIC FACILITY REPAIRS & REPLACEMENT (I)

  • Chun-Kyong Lee;Tae-Gab Jung;Byong-Jin Yu;Tae-Keun Park
    • International conference on construction engineering and project management
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    • 2011.02a
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    • pp.376-381
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    • 2011
  • In Korea Water Resources Corporation (K-Water) has seen four problems rising in four aspects of property management of approximately 1,300 buildings scattered through put to country. To solve these, ground data for repair and replacement works to be conducted for prevention will be prepared and building maintenance system (hereinafter referred to as PBMS) intended to record related repair and replacement work histories and calculate LCC of the related these items will be developed. PBMS, a web-based system, will be developed for users' convenience and data monitoring in real time. To sum up, PBMS are expected to maximize efficiency in four aspects including the establishment of repair and replacement work plans for prevention, history management, DB for predicting future work to be occurred and enable the determination of priorities by being developing into facility condition assessment systems through the results of analysis of repair and replacement histories and LCC.

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Developing a Decision-Making Model to Determine the Preventive Maintenance Schedule for the Leased Equipment (대여 장비의 예방정비 일정 결정을 위한 의사 결정 모델 개발)

  • Lee, Ju-hyun;Bae, Ki-ho;Ahn, Sun-eung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.2
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    • pp.24-31
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    • 2018
  • As a system complexity increases and technology innovation progresses rapidly, leasing the equipment is considered as an important issue in many engineering areas. In practice, many engineering fields lease the equipment because it is an economical way to lease the equipment rather than to own the equipment. In addition, as the maintenance actions for the equipment are costly and need a specialist, the lessor is responsible for the maintenance actions in most leased contract. Hence, the lessor should establish the optimal maintenance strategy to minimize the maintenance cost. This paper proposes two periodic preventive maintenance policies for the leased equipment. The preventive maintenance action of policy 1 is performed with a periodic interval, in which their intervals are the same until the end of lease period. The other policy is to determine the periodic preventive maintenance interval minimizing total maintenance cost during the lease period. In addition, this paper presents two decision-making models to determine the preventive maintenance strategy for leased equipment based on the lessor's preference between the maintenance cost and the reliability at the end of lease period. The structural properties of the proposed decision-making model are investigated and algorithms to search the optimal maintenance policy that are satisfied by the lessor are provided. A numerical example is provided to illustrate the proposed model. The results show that a maintenance policy minimizing the maintenance cost is selected as a reasonable decision as the lease term becomes shorter. Moreover, the frequent preventive maintenance actions are performed when the minimal repair cost is higher than the preventive maintenance cost, resulting in higher maintenance cost.

WEB-BASED SERVICE REQUEST & FEEDBCK SYSTEM: THE LIFE CYCLE MANAGEMENT AS CONTINUOUS CUSTOMIZATION OF FACILITY INFORMATION

  • Jinsu Jeong;Kwang Jun Lee;Valerian Miranda
    • International conference on construction engineering and project management
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    • 2005.10a
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    • pp.836-840
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    • 2005
  • This research investigates the feasibility of Web technology as a means of delivering facility information for better support facility operation and maintenance. Our research proposes a Web-based feedback system as a pragmatic solution to the limitations of current FM (Facility Management) processes. In practice work orders and records are often misplaced resulting in lower efficiency and customer satisfaction. This may be overcome by a system that states information digitally and provides a Web-based interface. The interface could allow customers to report facility problems, trace their work order in progress, view schedules for maintenance and provide feedback for service online. The benefit for a FM department is that it can receive feedback on performance which would improve the quality of service and build a record of practical experiences.

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Development of BIM-based bridge maintenance system for cable-stayed bridges

  • Shim, Chang-su;Kang, Hwirang;Dang, Ngoc Son;Lee, Deokkeun
    • Smart Structures and Systems
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    • v.20 no.6
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    • pp.697-708
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    • 2017
  • Maintenance plays a critical role in the bridge industry, but actual practices show many limitations because of traditional, 2D-based information systems. It is necessary to develop a new generation of maintenance information management systems for more reliable decision making in bridge maintenance. Enhancing current work processes requires a BIM-based 3D digital model that can use information from the whole lifecycle of a project (design, construction, operation, and maintenance) through continuous exchanges and updates from each stakeholder. This study describes the development of a data scheme for maintenance of cable-stayed bridges. We implemented the proposed system for a cable-stayed bridge and discussed its effectiveness.

Development of Internet Based Port Maintenance and Information System(POMIS) (인터넷기반 항만구조물 유지관리 전산화 프로그램 POMIS 개발)

  • 이성우;조남훈;김동수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.219-226
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    • 2002
  • To systematic maintenance and record 10,000 port structures, under Ministry of Maritime and Fisheries, data base management system is required. In this study, POMIS(Port Maintenance and Information System) program is developed for this Purpose. In this program, records for inspection and repair for the various type of port structures can be maintained and operated through internet. Thus ministry can efficiently maintenance and repair port structures and systematically manage computerized maintenance and repair data.

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Application of Management Reliability Index for Water Distribution System Assessment

  • Choi, Taeho;Lee, Sewan;Kim, Dooil;Kim, Mincheol;Koo, Jayong
    • Environmental Engineering Research
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    • v.19 no.2
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    • pp.117-122
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    • 2014
  • Indexes of safety, restoration, damage impact, and management reliability were developed to assess reliability of drinking water distribution networks (DWDNs) management. The developed indexes were applied to evaluate the reliability of the pipeline management stage during unexpected mechanical and hydraulic accidents of components. The results were used to support the decision-making process in effective management and maintenance by enhancing the administrator's system understanding and by helping to create appropriate maintenance and management policies. The results of this study indicated that application of a management reliability index to assess DWDNs reliability may help create a more effective plan for establishing DWDNs management and maintenance.

OPTIMISATION OF ASSET MANAGEMENT METHODOLOGY FOR A SMALL BRIDGE NETWORK

  • Jaeho Lee;Kamalarasa Sanmugarasa
    • International conference on construction engineering and project management
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    • 2011.02a
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    • pp.597-602
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    • 2011
  • A robust asset management methodology is essential for effective decision-making of maintenance, repair and rehabilitation of a bridge network. It can be achieved by a computer-based bridge management system (BMS). Successful BMS development requires a reliable bridge deterioration model, which is the most crucial component in a BMS, and an optimal management philosophy. The maintenance optimization methodology proposed in this paper is developed for a small bridge network with limited structural condition rating records. . The methodology is organized in three major components: (1) bridge health index (BHI); (2) maintenance and budget optimization; and (3) reliable Artificial Intelligence (AI) based bridge deterioration model. The outcomes of the paper will help to identify BMS implementation problems and to provide appropriate solutions for managing small bridge networks.

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