• Title/Summary/Keyword: Main Failure Mode

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Nonlinear finite element modeling of steel-sheathed cold-formed steel shear walls

  • Borzoo, Shahin;Ghaderi, Seyed Rasoul Mir;Mohebi, Saeed;Rahimzadeh, Ali
    • Steel and Composite Structures
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    • v.22 no.1
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    • pp.79-89
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    • 2016
  • Cold formed steel shear panel is one of the main components to bearing lateral load in low and mid-rise cold formed steel structures. This paper uses finite element analysis to evaluate the stiffness, strength and failure mode at cold formed steel shear panels whit steel sheathing and nonlinear connections that are under monotonic loading. Two finite element models based on two experimental model whit different failure modes is constructed and verified. It includes analytical studies that investigate the effects of studs and steel sheathing thickness changes, fasteners spacing at panel edges, one or two sides steel sheathing and height-width ratio of wall on the lateral load capacity. Dominant failure modes include buckling of steel sheet, local buckling in boundary studs and sheet unzipping in the bottom half of the wall.

An Evaluation of Reliability of the Spur Gear Using the Accelerated Durability Analysis (가속내구해석을 이용한 평기어의 신뢰성 평가)

  • Kim Chul-Su;Kim Jung-Kyu;Kwon Yeo-Hyoun
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.722-727
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    • 2004
  • The gear that is used in various mechanical components occurs easily damages due to the repeated torque and the high oil temperature. The main failure mode of the gear is the surface deterioration with the tooth surface fatigue. Therefore, the life evaluation and the failure analysis of the gear were very important since it may cause fatal damage of entire gear box system. In this paper, the failure mechanism and the life of the gear were evaluated using the durability analysis simulator such as MSC.FATIGUE. Moreover, the reliability analysis model of the spur gear with the accelerated life testing technique was proposed.

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Theoretical Assessment of Limit Strengthening Ratio of Bridge Deck Based on the Failure Characteristic (교량 바닥판의 파괴형태를 고려한 임계보강재비의 이론적 산정)

  • 심종성;오홍섭;유재명
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.110-117
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    • 2002
  • In a strengthened bridge deck which received increased service loads, failure patterns of bridge deck vary depending on deck thickness, compressive strength of concrete, yielding strength of reinforcement, reinforcement ratio and additional strengthening ratio. General failure pattern that is most commonly reported as punching shear failure after the main rebar yields, followed by yielding of distributing rebar. In this paper, by Proposing a limit to the amount of strengthening material, a brittle failure can be prevented and a ductile failure mode similar to that developed in unstrengthened deck is derived. In order to calculated the limit strengthening ratio, the yield line theory and previously proposed plastic punching shear model have been used

Development of a CCTV Based Smart Safety Management System in Thermal Power Plants (석탄발전산업을 위한 지능형 CCTV 기반 스마트안전관리시스템 개발 연구)

  • Song, Ho Jun;Gao, Jianxi;Shin, Wan Seon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.50-63
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    • 2021
  • There has been a steady rate of accident in Coal Thermal Power Plants which have relatively higher chance of mortality. However, neither the systematic view of safety management nor the methodology such as safety factors or system requirements are yet to be studied in detail. Therefore, this study aims to propose a methodology to preemptively deal with safety issues and to secure fact focused responsibility in safety. It consists of two main parts. First, the Safety Measurement Index(SMI) with total 50 factors is proposed by analyzing the key factors that contribute to safety accidents based on failure mode and effect analysis (FMEA) and quality function deployment (QFD). To analyze the safety requirements, index presented by major countries and organizations are discussed. Second, main features of intelligent CCTV are studied to determine their relative importance for the framework of Smart Safety Management System (SSMS). Main features are discussed with four technological steps. Also, QFD was held to analyze to analyze how key technologies deal with Quality Measurement Index(QMI). The research results of this study reveal that scientific approaches could be utilized in integrating CCTV technologies into a smart safety management system in the era of Industry 4.0. Moreover, this reasearch provides an specific approach or methodology for dealing with safety management in Coal Thermal Power Plant.

Characteristics of EMR emitted by coal and rock with prefabricated cracks under uniaxial compression

  • Song, Dazhao;You, Qiuju;Wang, Enyuan;Song, Xiaoyan;Li, Zhonghui;Qiu, Liming;Wang, Sida
    • Geomechanics and Engineering
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    • v.19 no.1
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    • pp.49-60
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    • 2019
  • Crack instability propagation during coal and rock mass failure is the main reason for electromagnetic radiation (EMR) generation. However, original cracks on coal and rock mass are hard to study, making it complex to reveal EMR laws and mechanisms. In this paper, we prefabricated cracks of different inclinations in coal and rock samples as the analogues of the native cracks, carried out uniaxial compression experiments using these coal and rock samples, explored, the effects of the prefabricated cracks on EMR laws, and verified these laws by measuring the surface potential signals. The results show that prefabricated cracks are the main factor leading to the failure of coal and rock samples. When the inclination between the prefabricated crack and axial stress is smaller, the wing cracks occur first from the two tips of the prefabricated crack and expand to shear cracks or coplanar secondary cracks whose advance directions are coplanar or nearly coplanar with the prefabricated crack's direction. The sample failure is mainly due to the composited tensile and shear destructions of the wing cracks. When the inclination becomes bigger, the wing cracks appear at the early stage, extend to the direction of the maximum principal stress, and eventually run through both ends of the sample, resulting in the sample's tensile failure. The effect of prefabricated cracks of different inclinations on electromagnetic (EM) signals is different. For samples with prefabricated cracks of smaller inclination, EMR is mainly generated due to the variable motion of free charges generated due to crushing, friction, and slippage between the crack walls. For samples with larger inclination, EMR is generated due to friction and slippage in between the crack walls as well as the charge separation caused by tensile extension at the cracks' tips before sample failure. These conclusions are further verified by the surface potential distribution during the loading process.

A Study on the Life Characteristic of an Automotive Water-pump Bearing Using the Accelerated Test Method (가속시험법을 활용한 자동차용 워터펌프 베어링의 수명특성에 관한 연구)

  • Yang, Hui Sun;Shin, Jung Hun;Park, Jong Won;Sung, Baek Ju
    • Tribology and Lubricants
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    • v.31 no.2
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    • pp.35-41
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    • 2015
  • A water-pump located in the cooling area of a car circulates cooling water. A particular bearing element, known as a water-pump bearing, installed in the rotating part carries the entire load. The failure of this water-pump bearing has a direct impact on the failure of the automobile engine, and so securing its reliability is crucial. Several researchers have examined the design principles of the water-pump bearing, but there are no reports on the life characteristic of the bearing yet. Herein, we report the construction of test equipment to reproduce the spalling of the roller contact, which is the main failure mode of the chosen water-pump bearing. We chose the radial load as an accelerated stress factor and validated the failure mode by monitoring the surface defects. We conducted the accelerated life test after determining the accelerated stress level through a combination of finite element analysis and a preliminary test. In the life tests, we used an accelerometer to perform failure diagnosis. In the last stage of this study, we present a statistical reliability analysis. Thus, we fully estimated the shape parameter of the water-pump bearing, accelerating level on the load , and the lifetime (MTTF and B10 life) under real use conditions, and finally proposed an interval estimation value considering the uncertainty of the estimated value.

Punching Shear Strength of Prestressed Precast Concrete Deck (프리스트레스를 도입한 프리캐스트 콘크리트 교량바닥판의 펀칭전단강도)

  • 정철헌;류형근;정운용;김인규
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.653-659
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    • 2002
  • Recently, the failure case of the bridge deck slabs have been increasing in Korea and it was observed that the failure modes of most deck slabs collapsed were not caused by flexural moment but by local punching shear. The main reason of the failures was the punching shear failure of deck slabs under heavy truck traffics. This paper presents test results obtained from punching shear tests performed on prestressed precast deck specimens. Cracking patterns, failure modes, deflections, and stresses are included as well as discussion of the punching shear strength observed during punching shear tests. Static lest specimens had punching shear failures at loads much higher than predicted by the current codes. Tests results indicate that current code provisions appear to be conservative.

Study of Fuel Pump Failure Prognostic Based on Machine Learning Using Artificial Neural Network (인공신경망을 이용한 머신러닝 기반의 연료펌프 고장예지 연구)

  • Choi, Hong;Kim, Tae-Kyung;Heo, Gyeong-Rin;Choi, Sung-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.52-57
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    • 2019
  • The key technology of the fourth industrial revolution is artificial intelligence and machine learning. In this study, FMEA was performed on fuel pumps used as key items in most systems to identify major failure components, and artificial neural networks were built using big data. The main failure mode of the fuel pump identified by the test was coil damage due to overheating. Based on the artificial neural network built, machine learning was conducted to predict the failure and the mean error rate was 4.9% when the number of hidden nodes in the artificial neural network was three and the temperature increased to $140^{\circ}C$ rapidly.

Strength Property of Double Shear Bolted-Connections of Larch (낙엽송 부재의 이중 전단 볼트 접합부 강도 성능)

  • Park, Chun-Young;Kim, Kwang-Mo;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.1 s.129
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    • pp.7-16
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    • 2005
  • This study was carried out to evaluate the structural property of double shear bolted connections in Korean Larch. For the main member, sawn lumber and Glulam were used in which thickness of lumber is 39 mm, 89 mm, 139 mm, 189 mm and Glulam 80 mm, 140 mm, 170 mm. For the side member, sawn lumber and steel plate were used in which thickness of lumber is the same of the main member and steel plate is 6mm. And connections were jointed by M12, M16, M20 bolts which were usually used for wood constructions in Korea. Directions of loading to connections were perpendicular and parallel to grain of main and side member. First, through the dowel bearing test, the dowel bearing strength was evaluated and through the bolt bending tests, the bolt bending strength was evaluated. And then experiments for the connection were performed. Obtained results from experiments were compared with calculated values by EYM and analyzed. Strength of double shear bolted connections in Korean Larch was similar or higher than calculated value by EYM. Especially when the side member was made by the sawn lumber, it was similar to the calculated value. In failure mode, the mode was effected by the knot and the dry defect. In the thin main member, it was shown mode I and as the thickness of the main member was thicker, it was changed into mode III.

Am Experimental Study on the Flexural Behavior after Crack Initiation of PSC I-Girder (PSC-I 거더의 균열 발생 이후의 휨거동에 관한 실험적 연구)

  • 심종성;오홍섭;김민수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.541-544
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    • 1999
  • The main objective of this study is to develope the PSC-I girder for long span bridge. This study investigates the structural behavior of Postcracking stage and efficiency of proposed PSC-I girder using 1/2 scaled prototype beam specimen. Three specimens are tested under three point static loading system. Ideally, the Load-displacement relationship is trilinear. The crack patterns and failure mode of each specimen are reported in this paper and they are compared to each other with ductility and strength.

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