• Title/Summary/Keyword: Machining characteristics

Search Result 1,093, Processing Time 0.032 seconds

A Study on the Monitoring of the Micro Grooving using the AE Technology (AE 기술을 이용한 미세 홈 가공의 모니터링에 관한 연구)

  • Kim, Nam-Hun;Lee, Eun-Sang;Lee, Deug-Woo;Kim, Nam-Kyung;Kwak, Choi-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.3
    • /
    • pp.34-40
    • /
    • 2003
  • This paper describes evaluation and monitoring methods of machining characteristics for developed micro grooving machine. Experiments were conducted under various process conditions such as spindle revolution speed, feed rates and depth of groove V and U shape of blade and STD11 were used in this experiment. The status of grooving was evaluated through analysis of the Acoustic emission (AE) signal resulted in each process condition. Based on the analysis, this paper examined the possibility of monitoring adapting fuzzy logic. In conclusion, this paper presented the possibility of monitoring in process adapting AE technology and appropriate micro grooving condition.

  • PDF

Experimental Study of Influence of Nozzle Design on Removal of Melted Materials in Laser Cutting Process (레이저 절단가공에서 노즐설계가 용융물질 제거에 미치는 영향에 관한 실험적 연구)

  • Son, Sang-Hyuk;Lee, Seok-Joon;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.1
    • /
    • pp.33-38
    • /
    • 2012
  • An experimental study was carried out to observe the characteristics of impingement of assist gas from a rectangular supersonic nozzle on kerf surface in laser machining. A micro-scale supersonic (Mach number 2.0) rectangular nozzle system was designed and fabricated for the purposes, and hot tests of the performance of the nozzle system was proceeded in the ITI corporation laboratory. For various related parameters such as laser powers, nozzle pressures and cutting speeds, the quality of the frontal view of cut edge surfaces was observed by a microscope. In the study, it was shown that the application of the present micro-rectangular supersonic nozzle in an off-axis configuration made it possible to cut a mild steel, by combinations of relatively low laser - powers, large standoff distances, and assist gas with no oxygen, which was not achieved by conventional laser cutting processes.

The Noise Reduction of Industrial Blower by Optimal Positioning of Buff (버프의 최적 위치를 통한 산업용 송풍기의 소음저감)

  • Kim, Chang-Ho;Son, In-Soo;Ahn, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.8 no.1
    • /
    • pp.71-76
    • /
    • 2009
  • In a running blower, there are various exciting forces which can generate noise. The noise of an running industrial fan or blower depends on the structure of a fan, the machining accuracy of each element, and assembled conditions. Many studies have been carried out to reduce the noise of it. In this study, 3-hole buffs are used in pipe of blower to study the influence the number and position of buffs on the noise reduction at inlet and outlet in pipe. Commercial engineering software ANSYS and SYSNOISE were employed to analyze the characteristics and reduction ratio of pressure. It is concluded that optimal position and number of buffs in pipe of blower to show the least reduction ratio of pressure.

  • PDF

An Experimental Study on Dynamic Stiffness Measurement of Air Journal Bearing (공기 정압 저어널 베어링에서 동강성 측정에 관한 실험적 연구)

  • 이종렬;이준석;이득우;김태형;박보선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.04a
    • /
    • pp.429-434
    • /
    • 2001
  • This paper has been presented the dynamic effect by the journal speed, eccentricity and source positions in order to overcome the defects of air bearing such as low stiffness and damping coefficient. Choosing two row sources position of air bearing is different from previous investigations in the side of pressure distribution of air film by the wedge effects. An experimental study was performed to compare theoretical analysis. The dynamic stiffness was measured in actual cutting. It helps predicting of air spindle s characteristic in machining of die more precisely. The results of investigated characteristics was applied to air spindle for high speed milling.

  • PDF

Effect of Sintering Time and Composition on Cutting Characteristics of $SiC-Si_3N_4$ Ceramic Tool ($SiC-Si_3N_4$ 세라믹공구의 소결시간과 조성변화가 절삭특성에 미치는 영향)

  • 박준석;김경재;이성구;권원태;김영욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.04a
    • /
    • pp.321-326
    • /
    • 2001
  • In the present study, $Si_3N_4-SiC$ ceramic composites that contained up to 20 wt% of dispersed SiC particles were fabricated via hot-pressing with an oxynitride glass. The microstructure, the mechanical properties, and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3N_4-20$ wt% SiC, the effect of sintering time on the microstructure, the mechanical properties, and the cutting performance were also investigated. For machining of gray cast i개n, the tool life increases with increasing the amount of SiC content in the composites; The tool life also increased with increasing the sintering time. The tool life of the home-made cutting tools was very close to that of commercial $Si_3N_4$ cutting tool. The superior cutting performance of $Si_3N_4-SiC$ ceramic cutting tools suggests the possibility to be a new ceramic tool material.

  • PDF

A study on thermal characteristics of linear motor for high speed machining tools (공작기계 고속이송용 리니어 모터의 열 특성에 관한 연구)

  • 정일용;강은구;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.98-101
    • /
    • 2001
  • Linear motor feature a direct connection to the machine tool, therefore a direct route for heat transfer. The heat dissipation of linear motor machine is affected by the maximum temperature rise of the primary part, coil and the cooling method. To minimize temperature induced dimension changes and decrements of performance, linear motor machine require effective cooling mechanism. To evaluate cooling performance of existing linear motor machine, some experiments about temperature profile are performed using thermocouple recorder. Due to the lack of information about internal structure, only some finite element modeling is prepared and analyzed.

  • PDF

A Study on Dynamic Characteristics of Tilting Turret Slide System using ADAMS (ADMS를 이용한 틸팅터릿 이송시스템의 동특성 연구)

  • 정상화;차경래
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.203-206
    • /
    • 2000
  • In the multi-purpose lathe, the design of tilting turret slide system has an important and critical role to enhance the accuracy of the machining process. Tilting turret unit is traveled by 3-axis slide systems. There is a need to design this part very carefully. In this research, the 3-axis slide system with tilting turret unit is researched with two approaches; The first is that 3-axis slide system is modeled and simulated usig ADAMS software. The dynamic behavior of this system is visualized by data graphs and dynamic animations. The first step of virtual prototype which makes it possible to design economically and effectively is developed.

  • PDF

객체지향 데이터베이스를 이용한 공작기계 설계 기술정보 관리에 관한 연구

  • 강선구;박면웅;박지형
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.04a
    • /
    • pp.342-346
    • /
    • 1997
  • In the recent competitive market situation, the product development lead-time plays a significant role for the success of a manufacting company. One of the most important efforts required is reducing the design lead-time by managing all the necessary technical information related to the design process. In this paper,the data model for an engineering data management system for machine tools is described by applying object-oriented modeling technique. The design objects and their structure are defined regarding the functions such as version control, configuration management, and technical document management, and are implemented using an object-relational database management system. The suggested model takes into special account the characteristics of machining centers.

Characteristics of Surface Roughness through Fractal Dimension Analysis in End milling (엔드밀 가공에서 프랙탈 차원 해석을 통한 표면 거칠기의 특성)

  • 최임수;이기용;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.04a
    • /
    • pp.1083-1087
    • /
    • 1997
  • End milling is available for machining the variable shape of products and has brrn widely applied in many Manufacturing industries. The surface finish of machined parts determines quality and functionality of products. Surface roughness causes friction,noise,fracture, glossiness and seizure, so many research had been performed to precisely. In particular an experimental analysis was carried out to investigate the influence ofsurface roughness on the fractal dimension. This parameter was assumed to contain not only information of roughness but also extra meaning. Experiments which were performed under various cutting conditions to compare fractal dimension with surface roughness R /sab a/ show fractal dimension to be useful parameter for determining of roughness.

  • PDF