• Title/Summary/Keyword: Machinery failure

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Studies on Morphologies and Mechanical Properties of Multi-walled Carbon Nanotubes/Epoxy Matrix Composites

  • Seo, Min-Kang;Byun, Joon-Hyung;Park, Soo-Jin
    • Bulletin of the Korean Chemical Society
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    • v.31 no.5
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    • pp.1237-1240
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    • 2010
  • The mechanical properties of multiwalled carbon nanotubes (MWNTs)-reinforced epoxy matrix composites with different weight percentages of MWNTs have been investigated. Also, the morphologies and failure behaviors of the composites after mechanical tests are studied by SEM and TEM analyses. As a result, the addition of MWNTs into the epoxy matrix has a remarkable effect on the mechanical properties. And the fracture surfaces of MWNTs/epoxy composites after flexural strength tests show different failure mechanisms for the composites under different nanotube contents. Also, a chemical functionalization of MWNTs can be a useful tool to improve the dispersion of the nanotubes in an epoxy system, resulting in increasing the mechanical properties of the composite materials studied.

Field Data Collection and Failure Analysis for Durability Improvement (내구수명향상을 위한 서비스 데이터 수집 및 고장률 분석)

  • Kim, Jong-Hwan;Jung, Won
    • Journal of Korea Society of Industrial Information Systems
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    • v.16 no.5
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    • pp.107-114
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    • 2011
  • The purpose of this paper is to develop a reliability estimation process of agricultural machinery components using field failure data. Estimating the durability is a time-consuming in the product development process. Using the field data of tractor, failures for major parts are investigated and databases are developed. Accelerated life test using the stress analysis could improve Weibull B10 considerably. This estimation process is useful for preparing the design input and planning the durability target.

Reliability Evaluation of a Permanent Magnetic Coupling (영구자석 커플링의 신뢰성 향상)

  • Jung, Dong Soo
    • Journal of Applied Reliability
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    • v.14 no.4
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    • pp.236-242
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    • 2014
  • Since permanent magnet coupling transfers power by magnetic force without contact, it has little shock, vibration, noise. In case of overload, it protects a pump or a motor which is relatively important by slipping internally. In this study, failure analysis and test evaluation on the permanent magnet coupling have been proposed and the process that reliability of the product improves through design improvement has been presented. And failure cause of typical failure case has been investigated and improvement plan has been presented. Finally, reliability improvement is established by analysis of the test results of before and after acceleration test.

A Life-Process Analysis of Broaching Tool (브로칭 공구의 수명 분석)

  • Lee, Sang-Cheon;Kang, Shin-Ick;Hong, Jung-Wan
    • IE interfaces
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    • v.15 no.1
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    • pp.64-72
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    • 2002
  • Broaching machine is widely used for machining inner shaped slots in the work-pieces, and provides vertical motion (usually hydraulically powered) between tool and work-piece. In this study, we modelled the tool life process and investigated economic tool life of broaching machine. Tool life process is divided into wear-process and succeeding failure process. Wear process is defined as machining wear and failure process as 'chipping' occurred by random shock. We modelled wear process as linear regression function for products amounts and assumed failure process as Poisson process. Economic tool life is defined as the number of lots which minimizes average tool related cost per lot and analyzed by using age replacement policy technique. As tool-related cost factors, we consider tool replacement cost, tool maintenance cost and quality costs of products. The results of this study can be applied to analyze life process of general machining tools.

Quality Function Deployment of Core Unit for Reliability Evaluation of Machine Tools (공작기계 핵심부품의 QFD 기술)

  • 송준엽;이승우;강재훈;강재훈;황주호;이현용;박화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.59-62
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    • 2001
  • Reliability engineering is regarded as the major and important roll for all industry. And advanced manufacturing systems with high speed and intelligent have been developing for the betterment of machining ability. In this study, we have systemized evaluation of reliability for machinery system. We proposed the reliability assessment and design review method using analyzing critical units of high speed and intelligent machine system. In addition, we have not only designed and developed test bed system for acquiring reliability data, but also apply QFD technique for satisfying quality function which is provided in design phase. From this study, we will expect to guide and introduce the reliability engineering in developing and processing phase of high quality product.

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Condition Monitoring Technology for Plant Machinery system Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.191-199
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    • 1997
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

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A Study on Life Estimation of Some Major Parts of Power Tiller (동력경운기(動力耕耘機) 주요부품(主要部品)의 수명추정(壽命推定)에 관(關)한 연구(硏究))

  • Lee, Dae Weon;Kim, Kyeong Uk;Kum, Dong Hyeug
    • Journal of Biosystems Engineering
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    • v.8 no.1
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    • pp.30-37
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    • 1983
  • Frequent breakdowns of power tiller, particularly in the peak labor constraints, have been a cause of decreasing machine productivity and its efficient utilization. To keep power tiller always ready to work, it may be necessary to identify the failure characteristics of some major parts of power tiller, and to have those parts replaced accordingly before they show the symptom of mulfunction. This study was conducted to identify the failure characteristics of some major parts of power tiller and to estimate their lives (MTBF) using a Weibull distribution function. The result showed that about half of breakdowns currently being occurred may be reduced through timely replacement of those part having wearout failure characteristics.

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Reliability Prediction for VDI Turret (VDI Turret의 신뢰도 예측)

  • Lee Seung-Woo;Lee Hwa-Ki
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.1
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    • pp.49-54
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    • 2005
  • Recently, the reliability are applied for many industrial products, and many products are required to guarantee in quality and in performance. The purpose of this paper is to present some of reliability prediction methodologies using failure rate database for machinery parts that are applicable to machine tools. VDI Turret, which is core component of the NC Lathe, was chosen as the target of the reliability prediction. The results of reliability prediction has shown the failure rate, MTBF(Mean Time Between Failure), and reliability of the VDI Turret. It is expected that proposed methodologies will be applicable to prediction of reliability for other components of machine tools.

Strength Prediction of Bolted Woven Composite Joint Using Characteristic Length (특성 길이를 이용한 평직 복합재 볼트 체결부의 강도 예측)

  • Park Seung-Bum;Byun, Joon-Hyung;Ahn, Kook-Chan
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.8-15
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    • 2003
  • A study on predicting the joint strength of mechanically fastened woven glass/epoxy composite has been performed. An experimental and numerical study were carried out to determine the characteristic length and joint strength of composite joint. The characteristic lengths for tension and compression were determined from the tensile and compressive test with a hole respectively. The characteristic lengths were evaluated by applying the point stress failure criterion to a specimen containing a hole at the center subjected to tensile loading and a specimen containing a half circular notch at the center subjected to compressive load. The joint strength was evaluated by the Tsai-Wu and Yamada-Sun failure criterion on the characteristic curve. The predicted results of the joint strength were compared with experimental results.

Axisymmetric Finite Element Analysis of Decomposing Polymeric Composites and Structures (열경화성 고분자 복합재 구조물의 축대칭 유한요소해석)

  • Lee, Seon-Pyo
    • 연구논문집
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    • s.24
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    • pp.81-96
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    • 1994
  • To investigate failure mechanisms observed in carbon-phenolic thermal insulators, differential equations which govern the decomposition process in a deformable anisotropic porous solid are derived for three-dimensional axisymmetric constructions. The governing equations not only couple the material deformation with pore pressure, but also couple pressure and temperature, which means that heat convected by the pyrolysis gases is properly accounted for. Then the Bubnov-Galerkin finite element method is applied to these equations to transform them into a semidescrete finite element system. A thermal insulation liner in the cowl region under typical operating conditions is analyzed to find a mechanism for plylift. The results from the structural analysis show across-ply failure in the cowl zone. The mechanism for plylift is hypothesized as a sequential procedure : 1) the across-ply failure which is the precursor to plylift and 2) the local fiber buckling caused by generation of excessive in-plane compressive stress. To prevent plylift, the across-ply stress can be reduced by using appropriate material ply angles in cowl zone design.

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