• Title/Summary/Keyword: Machine-milled

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Milling characteristics of cutting-type rice milling machine according to the rotating speed of the main shaft

  • Cho, Byeong-Hyo;Han, Chung-Su;Kang, Tae-Hwan;Lee, Dong-Il;Won, Jin-Ho;Lee, Hee-Sook
    • Korean Journal of Agricultural Science
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    • v.44 no.3
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    • pp.416-423
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    • 2017
  • This study aimed to identify milling characteristics depending on the rotating speed of the main shaft of the cutting-type rice milling machine which can minimize the conventional milling process. Brown rice, which was produced in Gunsan-si, Jeollabuk-do, Republic of Korea, in 2016, was used as the experimental material. The milling characteristics of white rice were measured under four different rotating speeds of main shaft: 950 - 1,050 rpm, 1,000 - 1,100 rpm, 1,050 - 1,150 rpm, and 1,100 - 1,160 rpm. For each shaft speed, 300 kg of brown rice was processed, and the milling characteristics were measured according to the whiteness, grain temperature, cracked rice ratio, broken rice ratio, turbidity, and energy consumption. The whiteness of rice grain was found to be consistent at around $40{\pm}0.5$ only when milled at the shaft speed of 950 - 1,050 or 1,000 - 1,100 rpm. The grain temperature during the milling process increased by 11.35 to $11.85^{\circ}C$, showing little differences amongst shaft speeds. The cracked rice ratio increased by 8.2 to 10.4% at all conditions. The broken rice ratio ranged from 0.58 to 0.76%, reflecting a low level. The turbidity after milling was 54.8 ppm when milled at 1,000 - 1,100 rpm. Energy consumption of 12.98 and 12.18 kWh/ton were recorded at the shaft speed of 1,000 - 1,100 and 1,050 - 1,150 rpm, respectively. The result of this study indicates that the optimal rotating speed of main shaft would be 1,000 - 1,100 rpm for a cutting-type rice milling machine.

Influence of Carbon Fiber Direction on Mechanical Properties of Milled Carbon Fibers/Carbon Blacks/Natural Rubber Compounds (탄소섬유 방향이 미분쇄 탄소섬유/카본블랙/천연고무 복합재료의 기계적 물성에 미치는 영향)

  • Ham, Eun-Kwang;Choi, Kyeong-Eun;Ko, Jae-Kyoung;Seo, Min-Kang
    • Applied Chemistry for Engineering
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    • v.27 no.2
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    • pp.179-184
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    • 2016
  • In this work, the influence of milled carbon fiber direction on mechanical properties of milled carbon fibers/carbon blacks/natural rubber compounds was investigated. The compounds were prepared by adding the 6 phr milled carbon fibers (MCFs) and 40 phr carbon blacks (CBs) into the natural rubber. The MCFs were aligned in a parallel and orthogonal direction in the compounds using two-roll-mill machine. Mechanical properties of compounds were studied by tensile characteristics and tearing strength. As a result, the compounds showed higher tensile strength, 100%~300% modulus, and tearing strength than those of using any other compounds due to the aligning MCFs in parallel. Mechanical properties of the compounds reinforced with non-aligned MCFs were inferior to those of others. Consequently, the parallel aligned MCFs in the compounds led to an increase of tensile properties and improvement of tearing strength, resulted from MCFs with the high elastic modulus.

Comparative evaluation of shear bond strength of orthodontic brackets bonded to three-dimensionally-printed and milled materials after surface treatment and artificial aging

  • Ameer Biadsee;Ofir Rosner;Carol Khalil;Vanina Atanasova;Joel Blushtein;Shifra Levartovsky
    • The korean journal of orthodontics
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    • v.53 no.1
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    • pp.45-53
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    • 2023
  • Objective: This study aimed to evaluate the shear bond strength (SBS) of orthodontic brackets bonded to three-dimensionally (3D)-printed materials after various surface treatments and artificial aging compared with that bonded to computer-aided design/computer-aided manufacturing (CAD-CAM) polymethyl methacrylate (PMMA)-milled materials. Methods: Eighty cylindrical specimens were 3D printed and divided into the following four subgroups (n = 20 each) according to the surface treatment and artificial aging procedure. Group A, sandblasted with 50 ㎛ aluminum oxide particles (SA) and aging; group B, sandblasted with 30 ㎛ silica-coated alumina particles (CO) and aging; group C, SA without aging; and group D, CO without aging. For the control group, 20 CAD-CAM PMMA-milled cylindrical specimens were sandblasted with SA and aged. The SBS was measured using a universal testing machine (0.25 mm/min), examined at ×2.5 magnification for failure mode classification, and statistically analyzed (p = 0.05). Results: The retention obtained with the 3D-printed materials (groups A-D) was higher than that obtained with the PMMA-milled materials (control group). However, no significant difference was found between the study and control groups, except for group C (SA without aging), which showed significantly higher retention than the control group (PMMA-SA and thermocycling) (p = 0.037). Study groups A-D predominantly exhibited a cohesive specimen mode, indicating specimen fracture. Conclusions: Orthodontic brackets bonded to 3D-printed materials exhibit acceptable bonding strengths. However, 3D-printed materials are prone to cohesive failure, which may result in crown fractures.

Evaluation of marginal and internal accuracy of provisional crowns manufactured using digital light processing three-dimensional printer (DLP 방식의 3D 프린터로 제작된 임시 보철물의 변연 및 내면 정확도 평가)

  • Noh, Mi-Jun;Lee, Ha-Bin;Kim, Ji-Hwan
    • Journal of Technologic Dentistry
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    • v.44 no.2
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    • pp.31-37
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    • 2022
  • Purpose: The aim of this study was to evaluate the accuracy of provisional crowns manufactured using a milling machine and a digital light processing (DLP) printer. Methods: A full-contour crown was designed using computer-aided design software. Provisional crowns of this design were manufactured using a milling machine and using a DLP three-dimensional (3D) printer (N=20). The provisional crowns were digitized with an extraoral scanner, and 3D deviation analysis was applied to the scanned data to confirm their accuracy. An independent t-test was performed to detect the significant differences, and the Kolmogorov-Smirnov test was used for analysis (α=0.05). Results: No significant differences were found among the precision of marginal surface between the printed and milled crowns (p=0.181). The trueness of marginal and internal surfaces of the milled crowns were statistically higher than those of the printed crowns (p=0.024, p=0.001; respectively). Conclusion: The accuracy of provisional crowns manufactured using a milling machine and a 3D printer differed significantly except with regards to the precision of the internal surface. However, all the crowns were clinically acceptable, regardless of the manufacturing method used.

Geometric Modeling and Five-axis Machining of Tire Master Models

  • Lee, Cheol-Soo
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.3
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    • pp.75-78
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    • 2008
  • Tire molds are manufactured by aluminum casting, direct five-axis machining, and electric discharging machining. Master models made of chemical wood are necessary if aluminum casting is used. They are designed with a three-dimensional computer-aided design system and milled by a five-axis machine. In this paper, a method for generating and machining a tire surface model is proposed and demonstrated. The groove surfaces, which are the main feature of the tire model, are created using a parametric design concept. An automatically programmed tool-like descriptive language is presented to implement the parametric design. Various groove geometries can be created by changing variables. For convenience, groove surfaces and raw cutter location (CL) data are generated in two-dimensional drawing space. The CL data are mapped to the tread surface to obtain five-axis CL data to machine the master model. The proposed method was tested by actual milling using the five-axis control machine. The results demonstrate that the method is useful for manufacturing a tire mold.

Study on the Improvement of Milling Recovery and Performance (V) -Experimental Study on Rice Whitening Performance of Jet-air Abrasive-Type Whitener - (도정수율(搗精收率)과 성능향상(性能向上)을 위(爲)한 연구(硏究)(V) -분풍(噴風) 연삭식(硏削式) 정미기(精米機)의 정백성능(精白性能)에 관(關)한 실험적(實驗的) 연구(硏究)-)

  • Lee, Sung Bum;Chung, Chang Joo;Noh, Sang Ha
    • Journal of Biosystems Engineering
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    • v.8 no.1
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    • pp.17-29
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    • 1983
  • The milling process is considered as causing one of the greatest grain losses among all the processes in rice post-production. Major source of grain losses in the rice milling is considered as the whitening process. This study was attempted to develop an abrasive-type whitener, the whitening chamber of which being supplied by jet-air evenly and continuously. To investigate the milling performance by the new whitener, three kind of emery-stone grit(#36, #41, and #46), and three levels of rotational speed of emery stone roller (950, 1070, and 1200 rpm) were tested. The jet-air abrasive-type whitener was also compared with the conventional abrasive-type having no jet-air blower in terms of their milling performance. In addition, the effect of different combinations of sequential uses of the abrasive- and friction-type whiteners on the milling performance was also experimentally evaluated. The results of this study are summarized as follows; 1. In general, the whitening system combined with the abrasive type whitener with jet-air supply, which was newly designed, and the existing jet-air friction type whiteners produces more milled- and head-rice by about 0.3% points and 2.8% points, respectively than the system combined with the existing abrasive type without the jet-air supply under the same operational conditions. The former also consumed less electricity by 0.024 KwH per 100kg of milled rice production and gave more milling capacity by about 35 kg/hr. As compared with the conventional whitening system consisting of jet-air friction type whiteners only, the former yielded more milled- and head-rice by 1.5% points and 4.4% points, respectively. 2. The abrasive roller having 46 grit emery was better than the roller having 36 grit in aspects of milling performance and machine efficiency, in general. 3. With regard to the effect of combination method of abrasive type and friction type whiteners, one pass in abrasive type plus three passes in friction type gave better milling performance and energy efficiency than the two passes in abrasive type plus two passes in friction type regardless of the designs of the emery stone rollers. 4. The increase in rotational speed of the emery stone roller from 950 rpm to 1200 rpm presented negative effects on milled and head-rice yields and machine efficiency, but slightly positive effect on milling capacity.

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Effect of Process-Control Agents on Characteristics of Amorphous Al-Y-Ni-Co Alloy Powder Produced by Mechanical Alloying

  • Nguyen, H.V.;Kim, J.C.;Kim, J.S.;Kwon, Y.J.;Kwon, Y.S.
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.7-12
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    • 2010
  • In this work, effect of various process-control agents (PCAs) on the mechanical alloying of amorphous alloy of $Al_{85}Y_8Ni_5Co_2$ has been investigated. The dependence of the particle shape, size and crystallization behavior of the amorphous alloy powders on the type of PCAs and their concentrations was investigated by using X-ray diffraction, field-emission scanning electron microscopy and differential scanning calorimetry. It was found that the additive of toluene could affect positively the amorphization and thermally induced crystallization processes, as well as the size refinement, morphology and particle-size distribution of as-milled powders in comparison with alloy obtained without PCA.

The effect of nano-sized starting materials and excess amount of Bi on the dielectric/piezoelectric properties of 0.94[(BixNa0.5)TiO3]-0.06[BaTiO3] lead free piezoelectric ceramics

  • Khansur, Neamul Hayet;Ur, Soon-Chul;Yoon, Man-Soon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.31.1-31.1
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    • 2009
  • In an approach to acclimate ourselves torecent ecological consciousness trend, a lead-free piezoelectric material, bismuth sodium titanate (abbreviated as BNT) based bismuth sodium barium titanate (abbreviated as BNT-BT), was considered as an environment-friendly alternative for a lead based piezoelectric system. Ceramic specimens of0.94[(BixNa0.5)TiO3]-0.06[BaTiO3] (x = 0.500~0.515) compositions were prepared by a modified mixed oxide method. To increase the chemical homogeneity andre action activity, high energy mechanical milling machine and pre-milled nanosized powder has been used. In this method (BixNa0.5)TiO3 (x=0.500~0.515) andBaTiO3 were prepared separately from pre-milled constituent materials at low calcination temperature and then separately prepared BNTX (X=1, 2, 3 and 4) and BT were mixed by high energy mechanical milling machine. Without further calcination step the mixed powders were pressed into disk shape and sintered at $1110^{\circ}C$. Microstructures, phase structures and electrical properties of the ceramic specimens were systematically investigated. Highly dense ceramic specimens with homogenous grains were prepared in spite of relatively low sintering temperature. Phase structures were not significantly influenced by the excess amount Bi. Large variation on the piezoelectric and dielectric properties was detected at relative high excess Bi amounts. When $x{\leq}0.505$, the specimens exhibit insignificant variation in piezoelectric and dielectric constant though depolarization temperature is found to be decreased. Considerable amount of decrease in piezoelectric and dielectric properties are observed with higher excess of Bi amounts ($x{\geq}0.505$). This research indicates the advantages of high energy mechanical milling and importance of proper maintenance of Bi stoichiometry.

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Effect of drill radius setting on prosthesis machining (드릴 반경 설정이 보철물 가공에 미치는 영향)

  • Kim, Chong-Myeong;Kim, So-Ri;Cho, Mi-hyang
    • Journal of Technologic Dentistry
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    • v.40 no.1
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    • pp.1-8
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    • 2018
  • Purpose: The purpose of this study is to evaluate the trueness and fitness of machined prostheses according to drill radius setting in CAD software. Methods: For this study, standard abutment were replicated in Type IV stone. The stone abutment were scanned using a dental scanner. The CAD design software was designed using scanned abutment data. When designing, the drill radius was set to 0.3 mm and 0 mm, respectively, and saved. The saved design data was milled using a milling machine (n=13). The inner surface of the milled crown was scanned. The trueness and fitness were measured using the inner scan data of prostheses. Independent t-tests were performed to identify significant differences in each data. Results: Trueness values of the data saved with 0.3 mm and 0 mm drill radius were $18.9{\pm}2.3{\mu}m$ and $19.1{\pm}0.9{\mu}m$, respectively. There was no statistically significant difference between the groups. Fitness values of the data saved with 0.3 mm and 0 mm drill radius were $65.5{\pm}0.8{\mu}m$ and $33.8{\pm}1.0{\mu}m$, respectively. There was a statistically significant difference between the groups (p<.05). Conclusion : Setting the drill radius is important to produce clinically good fit prostheses.

A STUDY ON FRACTURE STRENGTH OF CONVENTIONAL AND COPY-MILLED IN-CERAM CROWNS (Copy-milled Celay In-Ceram 전부도재관의 파절강도에 관한 연구)

  • Hwang, Jung-Won;Yang, Jae-Ho;Lee, Sun-Hyung;Chung, Hun-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.2
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    • pp.417-430
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    • 1997
  • The purpose of this study was to compare the fracture resistance of copy-milled and conventional In-Ceram crown. Four groups of ten uniform sized all-ceramic crowns were fabricated. In-Ceram Spinell and In-Ceram Alumina crowns were fabricated as control group, Celay In-Ceram Spinell and Celay In-Ceram Alumina crowns were fabricated as test group. All specimen were cemented on stainless steel master die with resin cement, and stored in $37^{\circ}C$ water for 1 day prior to loading in Instron testing machine. Using a steel ball at a crosshead surfed of 0.5mm/min, the crowns were loaded at $30^{\circ}C$ angle until catastrophic failure occurred. The results obtained were as follows : 1. With the value of $984.8N{\pm}103.67N$, the strength of Celay In-Ceram Alumina crowns had a significantly higher fracture strength than conventional In-Ceram Alumina crowns ($876.2N{\pm}92.20N$) (P<0.05) 2. The fracture strength of Celay In-Ceram Spinell crowns($706.3{\pm}70.59N$) was greater than that of conventional In-Ceram Spinell crowns($687.4{\pm}90.26N$), but there was no significant difference(P>0.05). 3. The In-Ceram Alumina crowns had a significantly higher fracture strength than In-Ceram Spinell crowns in both methods(P<0.05). 4. Ther order of fracture strength was as followed : Celay In-Ceram Alumina, In-Ceram Alumina, Celay In-Ceram Spinell and In-Ceram Spinell crowns

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