• Title/Summary/Keyword: Machine-being

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Tension Control of a Winding Machine using Time-delay Estimation (시간 지연 추정 기법을 이용한 권취기의 장력 제어 알고리즘)

  • Heo, Jeong-Heon;You, Byungyong;Kim, Jinwook
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.21-28
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    • 2018
  • We propose a tension controller based on a time-delay estimation (TDE) technique for a winding machine. Firstly, we perform the necessary calculations to derive a mathematical model of the winding machine. In this sense, it is revealed that the roll radius of the winding machine is characteristically seen to be increasing or decreasing during the winding process. That being said, it is noted that the parameters of the winding machine are coupled and constantly changing during this process. Understandably then, it is noted that the model is shown to be nonlinear and time-varying. Secondly, we propose the way to apply the TDE based controller which is the so-called Time-delay Control (TDC). The TDC utilizes the time-delayed information intentionally to compensate the nonlinear and time-varying characteristics. As we have seen, the proposed controller consists of two parts: one is a TDE component, and the other is an error dynamics component which is defined by a user. In a computer simulation based on the Matlab/Simulink program, the proposed controller is compared with a conventional PID controller, which is widely used in the tension control of the winding machine. The proposed controller reduces the incidence of overshoot and steady-state error in the tension control, as compared to the conventional PID controller.

Dispatching Rule based Job-Shop Scheduling Algorithm with Delay Schedule for Minimizing Total Tardiness (지연 스케쥴을 허용하는 납기최소화 잡샵 스케쥴링 알고리즘)

  • Kim, Jae-Gon;Bang, June-Young
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.1
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    • pp.33-40
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    • 2019
  • This study focuses on a job-shop scheduling problem with the objective of minimizing total tardiness for the job orders that have different due dates and different process flows. We suggest the dispatching rule based scheduling algorithm to generate fast and efficient schedule. First, we show the delay schedule can be optimal for total tardiness measure in some cases. Based on this observation, we expand search space for selecting the job operation to explore the delay schedules. That means, not only all job operations waiting for process but also job operations not arrived at the machine yet are considered to be scheduled when a machine is available and it is need decision for the next operation to be processed. Assuming each job operation is assigned to the available machine, the expected total tardiness is estimated, and the job operation with the minimum expected total tardiness is selected to be processed in the machine. If this job is being processed in the other machine, then machine should wait until the job arrives at the machine. Simulation experiments are carried out to test the suggested algorithm and compare with the results of other well-known dispatching rules such as EDD, ATC and COVERT, etc. Results show that the proposed algorithm, MET, works better in terms of total tardiness of orders than existing rules without increasing the number of tardy jobs.

State-Based Behavior Modeling in Software and Systems Engineering

  • Sabah Al-Fedaghi
    • International Journal of Computer Science & Network Security
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    • v.23 no.5
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    • pp.21-32
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    • 2023
  • The design of complex man-made systems mostly involves a conceptual modeling phase; therefore, it is important to ensure an appropriate analysis method for these models. A key concept for such analysis is the development of a diagramming technique (e.g., UML) because diagrams can describe entities and processes and emphasize important aspects of the systems being described. The analysis also includes an examination of ontological concepts such as states and events, which are used as a basis for the modeling process. Studying fundamental concepts allows us to understand more deeply the relationship between these concepts and modeling frameworks. In this paper, we critically analyze the classic definition of a state utilizing the Thinging machine (TM) model. States in state machine diagrams are considered the appropriate basis for modeling system behavioral aspects. Despite its wide application in hardware design, the integration of a state machine model into a software system's modeling requirements increased the difficulty of graphical representation (e.g., integration between structural and behavioral diagrams). To understand such a problem, in this paper, we project (create an equivalent representation of) states in TM machines. As a case study, we re-modeled a state machine of an assembly line system in a TM. Additionally, we added possible triggers (transitions) of the given states to the TM representation. The outcome is a complicated picture of assembly line behavior. Therefore, as an alternative solution, we re-modeled the assembly line based solely on the TM. This new model presents a clear contrast between state-based modeling of assembly line behavior and the TM approach. The TM modeling seems more systematic than its counterpart, the state machine, and its notions are well defined. In a TM, states are just compound events. A model of a more complex system than the one in the assembly line has strengthened such a conclusion.

Measurement and Analysis for Positioning Control Characteristics using Encoder Signal of NC Machine Controller (공작기계용 NC제어기의 엔코더 신호를 이용한 위치제어 특성 측정 및 분석)

  • Kim Jong-Gil;Lee Eung-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.311-317
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    • 2005
  • NC controller parameters are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Ultimately, it results in tool positioning accuracy changing. The loading torque in servo motor also influences on the positioning accuracy. This study focus on a measuring and analysing method for verifying the angular positioning accuracy of NC servo motor. We used a high resolution A/D converter for acquiring analogue signal of rotary encoder in servo motor. Generating tool path by the combination of axial movements (X,Y,Z) is compared with the encoder signals with the servo motor torque. The current variation signal is also read from the servo motor power using a hall sensor and converted to the motor torque. The method of analysing proposed in this study will be used for determining the gains (tuning) of parameter in NC controller, when the controller is set up at a machine initially or the controller condition is changed during the work.

Recent Trends in Standards Related to the Internet of Things and Machine-to-Machine Communications

  • Husain, Syed;Prasad, Athul;Kunz, Andreas;Papageorgiou, Apostolos;Song, JaeSeung
    • Journal of information and communication convergence engineering
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    • v.12 no.4
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    • pp.228-236
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    • 2014
  • One of major purposes of these standard technologies is to ensure interoperability between entities from different vendors and enable interworking between various technologies. As interoperability and interworking are essential for machine-to-machine communications (M2M) and Internet of Things (IoT) for them to achieve their ultimate goal, i.e., things to be connected each other, multiple standards organizations are now working on development M2M/IoT related specifications. This paper reviews the current activities of some of the most relevant standardization bodies in the area of M2M and IoT: third-generation partnership project (3GPP) core and radio network aspects, broadband forum, and oneM2M. The major features and issues being focused upon in these standards bodies are summarized. Finally, some key common trends among the different bodies are identified: a common service layer platform, new technologies mitigating an explosive growth of network traffic, and considerations and efforts related to the development of device management technologies.

A Measuring Method for Positioning Characteristics Analysis of NC Machine Controller using Dynamometer (모터 동력계를 이용한 공작기계용 NC제어기 시스템의 위치제어 특성 분석을 위한 측정 연구)

  • Kim Hyung Gon;An Dong Youl;Lee Eung Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.770-776
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    • 2005
  • The gains fur NC controller parameter are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Those result in that the tool positioning accuracy is influenced. The loading torque in servo motor influences on the tool positioning accuracy and it is controlled by the parameter gains. It is required to analyze the torque variation with angular positioning accuracy of the servo motor. This study focus on a measuring method and device for verifying angular positioning accuracy of NC servo motor. We used a high resolution An converter for acquiring analogue signal of rotary encoder in servo motor. The positional accuracy for a nominal tool path, which is generated by the combination of axial movements (X,Y,Z), is analyzed with the servo motor torque. The current variation signal is acquired at the power line using a hall sensor and converted to the loading torque of servo motor. The method of measurement and analysis proposed in this study will be used for determining the gains of parameter in NC controller. This gain tuning is also necessary when the controller is set up at a machine.

Biomechanical and postural analysis of machine repair tasks with relatively high complaints of low back pain (정비작업에 대한 인체역학적 부하 및 작업자세 평가)

  • 정민근;최경임;송영웅;이인석;이명수;임종호
    • Journal of the Ergonomics Society of Korea
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    • v.16 no.3
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    • pp.49-60
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    • 1997
  • Although the tasks are being mechanized or automated today, many tasks are still performed manually in several industrial settings. Manual materials handling and improper sorking postures are known to be a major cause of low back injuries, which are one of the major problems in the economic and public health aspects. In this study, two machine repair shops of a manufacturing company in Pohang were recommended by the company health care center to investigate the potential risk factors that may cause low back injuries. Five machine repair tasks were selected from each machine repair shop, which are accountable for relatively high complaints of low back pain. The purpose of this study is to quantitatively evaluate the hazards of the tasks, and finally to recommend the improved methods and guidelines for safe work practices. In order to accomplish this goal, the questionnaire study and ergonomic evaluations were carried out and the results were analyzed. For most of the tasks under study, workers were found to be exposed to relatively high biomechanical stresses in low back, mainly due to the heaby objects handled and the improper working postures.

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Development of the Sorting Inspection System for Screw/Bolt Using a Slant Method (슬랜트방식을 이용한 스크류/볼트 선별검사시스템 개발)

  • Kim, Yong-Seok;Yang, Soon-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.698-704
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    • 2010
  • The machine vision system has been widely applied at automatic inspection field of the industries. Especially, the machine vision system shows good performance at difficult inspection field by contact method. In this paper, the automatic system of a slant method to inspect screw/bolt shape using machine vision is developed. The inspection system uses pattern matching method that search similar degree of the lucidity, the average lucidity, length and angle of inspection set up area using a circular scan and a line scan method. Also the feeding method for inspection product is the slant method, and feed rate is controlled by the ramp angle adjustment. This inspection system is composed of a feeding device, a transfer device, vision systems, a lighting device and computer, and is composed the sorting discharge system of the inferior product. The performance test carried out the feeding speed, the shape correct degree and the sorting discharge speed according to the type of screw/bolt. This sorting inspection system showed a satisfied test results in whole inspection items. Presently, this sorting inspection system is being used in the manufacturing process of screw/bolt usefully.

Development of Automatic Water Level Controlled Smart Filling Machine (수위 연동형 스마트 액체 충진 장치 개발)

  • Lee, Jun-Sik;Lee, Jun-Ho;Roh, Young-Hwa;Park, Jung Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.3
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    • pp.507-513
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    • 2020
  • Liquid filling machines are frequently used in packaging fields; however, there exists a problem in precisely measuring the quantity of the liquid. In the case where the liquid filling machine is not properly metered, there may be issues, such as the fluid exceeding the capacity or chemicals being exposed outside. In this paper, we propose a smart injection nozzle device that can solve the issues stated above. The proposed smart injection nozzle can raise the nozzle according to the water level to remove bubbles and inject the accurate amount of fluid. In addition, the efficiency of the logistics process is enhanced by the smart QR code. Through experiments using the developed smart injection nozzle device, we have noticed that the accuracy of injection capacity, nozzle position, reaction time and building data exceeded the target value. Therefore, it expected that this machine will give more production and save a lot of manpower for packaging industry.

A Study on the Field Application of Switching Power Measurement by using Sensor in Electrical Point Machine (센서를 이용한 선로전환기 전환력 측정의 현장 적용성 연구)

  • LEE, Jong-Hyun;KIM, Yong-Kyu;PARK, Jae-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.7
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    • pp.1130-1136
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    • 2015
  • Most equipments which are used to measure the switching power of the turnout depend on imports. As the data is limited to the measurements of the switching power, it is said that the equipment is insufficient to check the errors of the turnout and the electrical point machine, and set up the data for operating and maintenance. We studied not only measurements of the switching power of all turnout being used in domestic but also the development of the turnout performance total analysis equipment which can measure switching time, voltage, and current etc. at the same time. Considering that switching power of the turnout is the most basic element to check the irregularities of the turnout, in this paper, we analyzed the irregularities of the turnout through correlation between switching power of the turnout, voltage, and current of the electrical point machine. Also we performed test in commercial railway line where the turnout of MJ81 type and NS type was installed. And it is said that the test results can be used as basic technologies for ICT based real-time diagnosis and monitoring of the turnout.