• Title/Summary/Keyword: Machine vision inspection system

검색결과 196건 처리시간 0.023초

Implementation of Image Processing System for the Defect Inspection of Color Polyethylene (칼라팔레트의 불량 식별을 위한 영상처리 시스템 구현)

  • 김경민;박중조;송명현
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • 제5권6호
    • /
    • pp.1157-1162
    • /
    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the color product.(bad pallets) An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE color pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labelling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets. The labelling algorithm permits to separate all of the connected components appearing on the pallets. Labelling the connected regions of a image is a fundamental computation in image analysis and machine vision, with a large number of application. Also, we suggested vision processing program in window environment. Simulations and experimental results demonstrate the performance of the proposal algorithm.

  • PDF

Development of Automatic Inspection System for Lead Screw of Computer (컴퓨터용 Lead Screw의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Ra, Seung-Woo;Yu, Pill-Sang;Kim, Sung-Gaun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • 제11권11호
    • /
    • pp.4115-4120
    • /
    • 2010
  • In manual inspection of Lead Screw of computers many workers are needed to inspect samples, and its main disadvantage is that such types of inspection system not only gives low production, but also gives low perfection. Besides, in manual inspection system, the inspection cost of samples is higher than that of the automatic inspection system. Therefore, in this study to compensate these shortcomings, an automatic inspection system is developed. For the inspection of the surfaces and different dimensional parameters of computer Lead screw, a $360^{\circ}$ rotating machine vision system is developed. From the detailed analysis of the inspection results using the present developed inspection system, it is observed that the developed Lead Screw automatic inspection system is superior to those of manually inspection system.

An Algorithm for Adjusting Inserting Position and Traveling Direction of a Go-No Gauge Inspecting Eggcrate Assemblies (에그크레이트 검사를 위한 Go-No 게이지의 삽입위치 및 이동방향 보정 알고리즘)

  • 이문규;김채수
    • Journal of Institute of Control, Robotics and Systems
    • /
    • 제9권2호
    • /
    • pp.152-158
    • /
    • 2003
  • A machine-vision guided inspection system with go-no gauges for inspecting eggcrate assemblies in steam generators is considered. To locate the gauge at the right place, periodic corrective actions for its position and traveling direction are required. We present a machine vision algorithm for determining inserting position and traveling direction of the go-no gauge. The overall procedure of the algorithm is composed of camera calibration, eggcrate image preprocessing, grid-height adjustment, intersection point estimation between two intersecting grids, and adjustment of position and traveling direction of the gauge. The intersection point estimation is performed by using linear regression with a constraint. A test with a real eggcrate specimen shows the feasibility of the algorithm.

A Vision System for the Inspection of Shaft Worm (비전 시스템을 이용한 샤프트 웜 외관검사기 개발)

  • Bark, Jun-Sung;Kim, Tae-Ken;Kim, Han-Su;Yang, Woo-Suck
    • Proceedings of the KIEE Conference
    • /
    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
    • /
    • pp.184-186
    • /
    • 2004
  • This paper is about vision system that exhibits automatic examination of the conditions of shaft's worm. The system is composed of three part : image acquisition, vision algorithm, and user interface. The image acquisition part is composed of motor control, illumination and optics. The vision algorithm examines the parts by labeling algorithm using shaft image. User interface is divided into two parts, user interface for feature registering with control value settings and user interface for examination operation. The automatic inspection system of this research is a tool for final examination of shaft worm. This tool can be practically used in production lines with simple adjustments.

  • PDF

Implementation of Vision System for the Defect Inspection of Color Polyethylene (칼라 팔레트의 불량 검사를 위한 비전 시스템 구현)

  • 김경민;강종수;박중조;송명현
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 한국해양정보통신학회 2001년도 추계종합학술대회
    • /
    • pp.587-591
    • /
    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the color product.(bad pallets) An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE color pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labelling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets. The labelling algorithm permits to separate all of the connected components appearing on the pallets. Labelling the connected regions of a image is a fundamental computation in image analysis and machine vision, with a large number of application. Also, we suggested vision processing program in window environment. Simulations and experimental results demonstrate the performance of the proposal algorithm.

  • PDF

The implementation of interface between industrial PC and PLC for multi-camera vision systems (멀티카메라 비전시스템을 위한 산업용 PC와 PLC간 제어 방법 개발)

  • Kim, Hyun Soo
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • 제17권1호
    • /
    • pp.453-458
    • /
    • 2016
  • One of the most common applications of machine vision is quality inspections in automated production. In this study, a welding inspection system that is controlled by a PC and a PLC equipped with a multi-camera setup was developed. The system was designed to measure the primary dimensions, such as the length and width of the welding areas. The TCP/IP protocols and multi-threading techniques were used for parallel control of the optical components and physical distribution. A coaxial light was used to maintain uniform lighting conditions and enhance the image quality of the weld areas. The core image processing system was established through a combination of various algorithms from the OpenCV library. The proposed vision inspection system was fully validated for an actual weld production line and was shown to satisfy the functional and performance requirements.

Measurement System for Phosphor Dispensing Shape of LED Chip Package Using Machine Vision (머신비전에 의한 LED Chip Package 형광물질 토출형상 측정)

  • Ha, Seok-Jae;Kim, Jong-Su;Cho, Myeong-Woo;Choi, Jong-Myung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • 제14권5호
    • /
    • pp.2113-2120
    • /
    • 2013
  • In this study, an efficient machine vision based inspection system is developed for the in-line measurement of phosphor resin dispensing shapes on LED chip package. Since the phosphor resin (target material) has semitransparent characteristics, illuminated light beam is reflected from the bottom of the chip as well as from the surface. Since such phenomenon can deteriorate inspection reliability, a white LED and a 635nm laser slit beams are experimentally tested to decide suitable illumination optics. Also, specular and diffuse reflection methods are tested to decide suitable optical triangulation. As a result, it can be known that the combination of a white slit beam source and specular reflection method show the best inspection results. The Catmull-Rom spline interpolation is applied to the obtained data to form smoother surface. From the results, it can be conclude that the developed system can be sucessfully applied to the in-line inspection of LED chip packaging process.

A Study on the 3-dimensional feature measurement system for OMM using multiple-sensors (멀티센서 시스템을 이용한 3차원 형상의 기상측정에 관한 연구)

  • 권양훈;윤길상;조명우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.158-163
    • /
    • 2002
  • This paper presents a multiple sensor system for rapid and high-precision coordinate data acquisition in the OMM (On-machine measurement) process. In this research, three sensors (touch probe, laser, and vision sensor) are integrated to obtain more accurate measuring results. The touch-type probe has high accuracy, but is time-consuming. Vision sensor can acquire many point data rapidly over a spatial range but its accuracy is less than other sensors. Also, it is not possible to acquire data for invisible areas. Laser sensor has medium accuracy and measuring speed among the sensors, and can acquire data for sharp or rounded edge and the features with very small holes and/or grooves. However, it has range- constraints to use because of its system structure. In this research, a new optimum sensor integration method for OMM is proposed by integrating the multiple-sensor to accomplish mote effective inspection planning. To verify the effectiveness of the proposed method, simulation and experimental works are performed, and the results are analyzed.

  • PDF

A Study on Joint Tracking for Multipass Arc Welding using Vision Sensor (비전 센서를 이용한 다층 아크 용접에서 용접선 추적에 관한 연구)

  • 이정익;장인선;이세현;엄기원
    • Journal of Welding and Joining
    • /
    • 제16권3호
    • /
    • pp.85-94
    • /
    • 1998
  • Welding fabrication invariantly involves three district sequential steps: preparation, actual process execution and post-weld inspection. One of the major problems in automating these steps and developing autonomous welding system, is the lack of proper sensing strategies. Conventionally, machine vision is used in robotic arc welding only for the correction of pre-taught welding paths in single pass. In this paper, developed vision processing techniques are detailed, and their application in welding fabrication is covered. The software for joint tracking system is finally proposed.

  • PDF