• 제목/요약/키워드: Machine vision inspection

검색결과 241건 처리시간 0.03초

다각형 용기의 결함 검사 시스템 개발 (Development of Defect Inspection System for Polygonal Containers)

  • 윤석문;이승호
    • 전기전자학회논문지
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    • 제25권3호
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    • pp.485-492
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    • 2021
  • 본 논문에서는 다각형 용기의 결함 검사 시스템 개발을 제안한다. 임베디드 보드는 메인부, 통신부, 입·출력부 등으로 구성된다. 메인부는 주 연산장치로써 임베디드 보드를 구동하는 운영체제가 포팅되어서 외부 통신, 센서 및 제어를 위한 입출력을 제어할 수 있다. 입·출력부는 필드에 설치되어 있는 센서들의 전기적신호를 디지털로 변환하여 메인모듈로 전달하는 역할 및 외부 스텝 모터 제어의 역활을 한다. 통신부는 영상 촬영 카메라 트리거 설정 및 제어 장치의 구동 설정의 역할을 수행한다. 입·출력부는 제어 스위치 및 센서들의 전기적신호를 디지털로 변환하여 메인모듈로 전달하는 역할을 수행한다. 동작 모드 등과 관련한 펄스 입력 등을 받기 위한 입력회로에는 외부 노이즈의 간섭을 최소화하기 위하여 각 입력포트에는 포토커플러를 설계한다. 제안된 다각형 용기의 결함 검사 시스템 개발의 정확성을 객관적으로 평가하기 위하여 다른 머신비전 검사 시스템과 비교를 해야 하지만, 현재 다각형 용기의 머신비전 검사 시스템이 존재하지 않기 때문에 불가능하다. 따라서, 동작 타이밍을 오실로스코프로 측정하여서 Test Time, One Angle Pulse Value, One Pulse Time, Camera Trigger Pulse, BLU 밝기 제어 등과 같은 파형이 정확히 출력됨을 확인하였다.

플립 칩 BGA 최종 검사를 위한 최대퍼지엔트로피 기반의 다중임계값 선정 알고리즘 (A Multiple Threshold Selection Algorithm Based on Maximum Fuzzy Entropy for the Final Inspection of Flip Chip BGA)

  • 김경범
    • 한국정밀공학회지
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    • 제21권4호
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    • pp.202-209
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    • 2004
  • Quality control is essential to the final product in BGA-type PCB fabrication. So, many automatic vision systems have been developed to achieve speedy, low cost and high quality inspection. A multiple threshold selection algorithm is a very important technique for machine vision based inspection. In this paper, an inspected image is modeled by using fuzzy sets and then the parameters of specified membership functions are estimated to be in maximum fuzzy entropy with the probability of the fuzzy sets, using the exhausted search method. Fuzzy c-partitions with the estimated parameters are automatically generated, and then multiple thresholds are selected as the crossover points of the fuzzy sets that form the estimated fuzzy partitions. Several experiments related to flip chip BGA images show that the proposed algorithm outperforms previous ones using both entropy and variance, and also can be successfully applied to AVI systems.

연결 성분 분류를 이용한 PCB 결함 검출 (PCB Defects Detection using Connected Component Classification)

  • 정민철
    • 반도체디스플레이기술학회지
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    • 제10권1호
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    • pp.113-118
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    • 2011
  • This paper proposes computer visual inspection algorithms for PCB defects which are found in a manufacturing process. The proposed method can detect open circuit and short circuit on bare PCB without using any reference images. It performs adaptive threshold processing for the ROI (Region of Interest) of a target image, median filtering to remove noises, and then analyzes connected components of the binary image. In this paper, the connected components of circuit pattern are defined as 6 types. The proposed method classifies the connected components of the target image into 6 types, and determines an unclassified component as a defect of the circuit. The analysis of the original target image detects open circuits, while the analysis of the complement image finds short circuits. The machine vision inspection system is implemented using C language in an embedded Linux system for a high-speed real-time image processing. Experiment results show that the proposed algorithms are quite successful.

저전력 온디바이스 비전 SW 프레임워크 기술 동향 (Trends in Low-Power On-Device Vision SW Framework Technology)

  • 이문수;배수영;김정시;석종수
    • 전자통신동향분석
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    • 제36권2호
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    • pp.56-64
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    • 2021
  • Many computer vision algorithms are computationally expensive and require a lot of computing resources. Recently, owing to machine learning technology and high-performance embedded systems, vision processing applications, such as object detection, face recognition, and visual inspection, are widely used. However, on-devices need to use their resources to handle powerful vision works with low power consumption in heterogeneous environments. Consequently, global manufacturers are trying to lock many developers into their ecosystem, providing integrated low-power chips and dedicated vision libraries. Khronos Group-an international standard organization-has released the OpenVX standard for high-performance/low-power vision processing in heterogeneous on-device systems. This paper describes vision libraries for the embedded systems and presents the OpenVX standard along with related trends for on-device vision system.

용접 이음 추적시스템의 응용 (The Application of the Welding Joint Tracking System)

  • 이정익;고병갑
    • 한국공작기계학회논문집
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    • 제16권2호
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    • pp.92-99
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    • 2007
  • Welding fabrication invariantly involves three district sequential steps: preparation, actual process execution and post-weld inspection. One of the major problems in automating these steps and developing autonomous welding systems, is the lack of proper sensing strategies. Conventionally, machine vision is used in robotic arc welding only for the correction of pre-taught welding paths in single pass. In this paper, novel presented, developed vision processing techniques are detailed, and their application in welding fabrication is covered. The software for joint tracking system is finally proposed.

로봇을 이용한 교량검사 시스템 개발에 관한 연구 (Bridge Inspection System using Robot)

  • 이안용;오제근;최영진
    • 로봇학회논문지
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    • 제5권1호
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    • pp.77-84
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    • 2010
  • This paper proposes a bridge inspection system using a robot to manage the safety status of bridges. A conventional bridge inspection has a lot of problems because inspection is conducted manually by human. As an alternative, we are to develop a robot system having machine vision and this robot system is mounted on an end linkage of specially designed car having seven DOF (Degrees Of Freedom) to inspect cracks beneath bridge. This system is able to check a status of the bridge and record its changes every other year. As a result, the developed robot system offers us the inspection result of quality and reliability about the bridge inspection status. Also, we have tested the effectiveness of the suggested system through outdoor experiments.

자동차 글라스 조립 자동화설비를 위한 프라이머 도포검사 비전시스템 개발 (Primer Coating Inspection System Development for Automotive Windshield Assembly Automation Facilities)

  • 김주영;양순호;김민규
    • 센서학회지
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    • 제32권2호
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    • pp.124-130
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    • 2023
  • Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.

자동차 성형 조립품을 위한 범용 검사기 개발 (Development of the General Inspection-Machine for the Vehicle Forming Assembly)

  • 김동환;윤재식;김진욱;김석태
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2011년도 춘계학술대회
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    • pp.813-815
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    • 2011
  • 본 연구에서는 자동차 성형 조립품의 불량 및 부품의 조립상태를 고속, 고정밀도로 검사하고 여러제품에 적용 가능한 범용 검사 시스템을 제안한다. 검사 프로그램은 검사 대상의 표면 검사 및 조립상태 검사를 위한 결함 검사 알고리즘, 실시간 검사를 위한 고속처리 알고리즘으로 구성된다. 결함검사 알고리즘은 크게 ROI 영역내의 픽셀 평균을 이용하는 방법과 영역분할 및 객체 유무 판단을 통해서 이루어진다. 본 검사 시스템의 정확도, 처리 시간 등의 평가를 통해서 시스템의 효율성을 확인하였다.

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기계시각을 이용한 박과채소 종자 정렬파종시스템 개발 (Development of an Automatic Seeding System Using Machine Vision for Seed Line-up of Cucurbitaceous Vegetables)

  • 김동억;조한근;장유섭;김종구;김현환;손재룡
    • Journal of Biosystems Engineering
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    • 제32권3호
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    • pp.179-189
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    • 2007
  • Most of the seeds of cucurbitaceous rootstock species used for grafting were mainly sown by hand. This study was carried out to develop an on-line discriminating algorithm of seed direction using machine vision and an automatic seeding system. The seeding system was composed of a supplying device, feeding device, machine vision system, reversing device, seeding device and system control section. Machine vision was composed of a color CCD camera, frame grabber, image inspection chamber, lighting and personal computer. The seed image was segmented into a region of seed part and background part using thresholding technique in which H value of HSI color coordinate system. A seed direction was discriminated by comparing position between the center of circumscribed rectangle to a seed and the center of seed image. It took about 49ms to identify and redirect seed. Line-up status of seed was good the more than 95% of a sowed seed. Seeding capacity of this system was shown to be 10,140 grains per hour, which is three times faster than that of a typical worker.

비전 이미지 프로세싱을 이용한 외관검사가 가능한 기계시스템 및 비전 알고리즘 개발 (Development of the Mechenical System and Vision Algorithm for the External Appearance Test Using Vision Image Processing)

  • 김영춘;김영만;김성길;김홍배;조문택
    • 한국산학기술학회논문지
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    • 제17권2호
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    • pp.202-208
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    • 2016
  • 본 논문에서는 저가의 카메라를 활용하여 육안 검사로 해왔던 c-tray와 관련된 불량을 비전 이미지 기술을 활용하여 자동으로 검사하였으며, 4대 검사항목인 트레이내 디바이스 겹침, 트레이 휨, 트레이 적재수량, 트레이내 디바이스 포켓 이탈 등 불량유형을 define 및 검출하는 알고리즘을 개발하였다. 따라서, 개발한 헨들링 시스템으로 인해 c-tray의 스택이나 기타 포장 공정에서의 수량 확인 공정 등에 확대 적용이 가능하였다. 그리고 제어를 활용한 비전 이미지를 처리하고 사용자 gui를 처리하는 제어프로그램과 스캔 속도에 맞춰 최적의 검사 이미지를 확보할 수 있는 기계 작동제어 프로그램을 개발하여 비전 데이터 처리와 이미지 획득이 가능한 기계 시스템을 설계하였다.