• Title/Summary/Keyword: Machine method

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A Study on the Coling Charaacteristics of a High Precision Machine Tool spindle (고정밀 공작기계 주축계의 냉각특성에 관한 연구)

  • 김수태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.12-17
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    • 1997
  • Unsteady-state temperature distributions and thermal deformations of a high presision spindle are stueied in this paper. Thress dimensional model is built for analysis, and the amount of heat transfer coefficient are estimated. Temperature distributions and thermal deformations of a model are analyzed using the finite element method and the thermal boundary values. Numerical results are compared with the measured data. The results show that the thermal deformations and the temperature distributions of a high precision machine spindle can be reasonably estimated using the three dimensional model and the finite element method, and that the temperature rise by the heat generation of the bearing is effectively lowered by cooling of the shaft and the housing of a machine tool spindle.

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Improvement of rotor flux estimation performance of induction motor using Support Vector Machine $\epsilon$-insensitive Regression Method (Support Vector Machine $\epsilon$-insensitive Regression방법을 이용한 유도전동기의 회전자 자속추정 성능개선)

  • Han, Dong-Chang;Baek, Un-Jae;Kim, Seong-Rak;Park, Ju-Hyeon;Lee, Seok-Gyu;Park, Jeong-Il
    • Proceedings of the KIEE Conference
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    • 2003.11b
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    • pp.43-46
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    • 2003
  • In this paper, a novel rotor flux estimation method of an induction motor using support vector machine(SVM) is presented. Two veil-known different flux models with respect to voltage and current are necessary to estimate the rotor flux of an induction motor. The theory of the SVM algorithm is based on statistical teaming theory. Training of SVH leads to a quadratic programming(QP) problem. The proposed SVM rotor flux estimator guarantees the improvement of performance in the transient and steady state in spite of parameter variation circumstance. The validity and the usefulness of Proposed algorithm are throughly verified through numerical simulation.

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Measurement of Spindle Thermal Errors in a Machine Tool Using Hemispherical Ball Bar Test (반구상의 볼바측정을 통한 스핀들 열변형 오차 측정)

  • Yang, Seung-Han;Kim, Gi-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1359-1367
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    • 2001
  • Improvement of machine tool accuracy is an essential part of quality control in manufacturing process. Among of all the errors of a particular machine tool, the thermal errors of the spindle have a notably significant effect on machining accuracy and have a direct influence upon both the surface finish and geometric shape of the finished workpiece. Therefore, this paper proposed new measurement method for thermal errors of the spindle in machine tools. The thermal errors are measured by a ball bar system instead of capacitance sensor system. The novel measurement method using ball bar system is more efficient, easier to use than conventional measurement system. And also the ball bar system is possible to measure both geometric errors and thermal errors at the same time.

Temperature Control for an Oil Cooler System Using PID Control with Fuzzy Logic (퍼지 적용 PID제어를 이용한 오일쿨러 시스템의 온도제어)

  • 김순철;홍대선;정원지
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.87-94
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    • 2004
  • Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. The high speed usually results in thermal displacement and structural deformation. To minimize the thermal effect, precision machine tools adopt a high precision cooling system. This study proposes a temperature control for an oil cooler system using Pill control with fuzzy logic. In the cooler system, refrigerant flow rate is controlled by rotational speed of a compressor, and outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error and difference between the outlet temperature and the reference temperature. Here, ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional Pill control. The experimental results show that the proposed method has advantages of faster response and smaller overshoot.

Fault Diagnosis of Rotating Machinery Using Multi-class Support Vector Machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • Hwang, Won-Woo;Yang, Bo-Suk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1233-1240
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    • 2004
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

A Comparative Study on Collision Detection Algorithms based on Joint Torque Sensor using Machine Learning (기계학습을 이용한 Joint Torque Sensor 기반의 충돌 감지 알고리즘 비교 연구)

  • Jo, Seonghyeon;Kwon, Wookyong
    • The Journal of Korea Robotics Society
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    • v.15 no.2
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    • pp.169-176
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    • 2020
  • This paper studied the collision detection of robot manipulators for safe collaboration in human-robot interaction. Based on sensor-based collision detection, external torque is detached from subtracting robot dynamics. To detect collision using joint torque sensor data, a comparative study was conducted using data-based machine learning algorithm. Data was collected from the actual 3 degree-of-freedom (DOF) robot manipulator, and the data was labeled by threshold and handwork. Using support vector machine (SVM), decision tree and k-nearest neighbors KNN method, we derive the optimal parameters of each algorithm and compare the collision classification performance. The simulation results are analyzed for each method, and we confirmed that by an optimal collision status detection model with high prediction accuracy.

Automatic categorization of chloride migration into concrete modified with CFBC ash

  • Marks, Maria;Jozwiak-Niedzwiedzka, Daria;Glinicki, Michal A.
    • Computers and Concrete
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    • v.9 no.5
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    • pp.375-387
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    • 2012
  • The objective of this investigation was to develop rules for automatic categorization of concrete quality using selected artificial intelligence methods based on machine learning. The range of tested materials included concrete containing a new waste material - solid residue from coal combustion in fluidized bed boilers (CFBC fly ash) used as additive. The rapid chloride permeability test - Nordtest Method BUILD 492 method was used for determining chloride ions penetration in concrete. Performed experimental tests on obtained chloride migration provided data for learning and testing of rules discovered by machine learning techniques. It has been found that machine learning is a tool which can be applied to determine concrete durability. The rules generated by computer programs AQ21 and WEKA using J48 algorithm provided means for adequate categorization of plain concrete and concrete modified with CFBC fly ash as materials of good and acceptable resistance to chloride penetration.

Adaptive Decoupling for IPM Machine(ICCAS 2005)

  • Cho, Sung-Uk;Park, Seung-Kyu;Ahn, Ho-Kyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1617-1620
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    • 2005
  • The current control for interior permanent magnet machines is more complicate than surface permanent magnet machine because of its torque characteristic depending on the reluctance. For high performance torque control, it requires state decoupling between the d-current and q-current dynamics. However the variation of the inductances, which couples the state dynamics of the currents, makes the state decoupling difficult. So some decoupling methods have developed to cope this variations and each current can be regulated independently. This paper presents a novel approach for fully decoupling the states cross-coupling using parameter adaptation. The adaptation method is based on the error between reference currents and the currents with state decoupling which have to follow the references. This method is more object-oriented than the other online parameter estimation methods in IPM machine and other electrical machines

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A Study on the Thermal Specific of Operational Spindle System of Machine Tool by FEM (주축의 동적거동시 FEM을 이용한 열적 특성에 관한연구.)

  • 임영철;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.396-400
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    • 2003
  • This paper has studied thermal characteristics of machine tool to develope high speed spindle and optimum design condidering the thermal deformation. Comparing the test data of temperature measurement and structural analysis data using FEM, we verifiedthe test validity and predicted thermal deformation, influence of spindle generation of heat, and established cooling system to prevent the thermal deformation. 1) The temperature rise of spindle system depends on increasing number of rotation and shows sudden doubling increment of number of rotation over 7,000rpm. 2) Oil jacket cooling can be effective cooling method below 8,000rpm but, over 8,000rpm, it shows the decrement of cooling effect. 3) Comparing FEM analysis results and revolution test results, we can confirmn approximate temperature change consequently, it is possible to simulate temperature rise and thermal distribution on the inside of spindle system. 4) We can confirm that simulated approach by FEM analysis can be effective method in thermal-appropriate design..

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Development of heuristic method for job shop scheduling with alternative machines (대안기계를 갖는 Jop Shop scheduling을 위한 발견적기법의 개발)

  • 최동순;정병희
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.10a
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    • pp.303-306
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    • 1996
  • This paper proposes a heuristic method for job shop scheduling with alternative machines. Our heuristic suggests four machine-selecting rules and two priority dispatching rules for modifying existent ones considering alternative machines, and then it extends existing nondelay/active job shop schedule generation. This heuristic provides good criteria(rules) in the selection of a proper machine among those performing a specific operation and for the dispatch of an operation to a selected machine and thus these rules permit the efficient job shop scheduling with alternative machines. The performances of our four machine-selecting rules in addition to the two priority dispatching rules, applied together with the existing 17 rules, are experimented and evaluated, respectively.

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