• Title/Summary/Keyword: Machine System

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Design of Hydraulic Control Systems for a Disc Spinning Machine

  • Park, Geun-Seok;Lim, Jun-Young;Kang, E-Sok;Kang, Jung-Sik
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.115.4-115
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    • 2002
  • The disc spinning machine is a specific production machine for discs of automobile. Using this machine, we could product superior wheels in hardness and strength to the press method and the machine made process time shorten by one-pass spinning. But, the spinning machine became huge because it needed maximum pressure during the process and this can badly affect the lifetime of components. In this paper, hydraulic control system was designed to make up for defects of spinning machine and to shorten overusing power. Experimental hydraulic control system was used to simulate the wheel disc spinning process and the control performance was evaluated for the required forces and positions.

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3D Face Carving Machine System: Aikolai System (3차원 얼굴 조각기: 아이꼴아이시스템)

  • 신흥식;김찬봉;이강주;박철환;권용찬;김주한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.361-364
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    • 2001
  • CNC technology is used in various industrial fields, whose best example is the product part. The technology has been applied to machine tools such as automatic lathes and machining centers, etc. Recently, CNC technology has been applied not only to industrial parts but also to consumer part such as dental prosthesis and 3D face carving machine. In this paper, we introduce the application of the CNC technology to the 3D face carving machine, which the public has been not familiar with yet. It enables general users to control the machine and get the product with ease. We also mention examples of the application of the technology to the related fields and the way open CNC technology is used in controlling the calving machine.

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A Study on the out-diameter measuring machine by the LVDT sensors (LVDT 센서를 이용한 외경 측정 방안에 대한 연구)

  • Hwang J.H.;Roh J.H.;Park Ki-Hong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.291-292
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    • 2006
  • Currently A demand of high precision workpiece is increasing in industry. At present, roundness measuring machine using Air bearing, coordinate measuring machine that are used from measurement station. but these machines will not be able to apply to In-line process. because of like these machine's price are very expensive and measurement time is long. also, the complexity of conventional roundness measurement method based on fourier transform, it makes difficult to development analysis program. This work present new architecture of a Out-diameter measuring system fur analysis of roundness of product. In this system, the influence of table motion errors is minimize by using two LVDT sensor and knife edge contact tip. We are produce a test machine and make an experimenter on Out-diameter of test bearing. The measurement result compared with roundness measuring machine.

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A Decoupled Approach to the Situation of Converter Controlled Induction Machine Drive Dynamics

  • Vasudevan, Krishna;Rao, P.Sasidhara
    • Journal of Electrical Engineering and information Science
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    • 제2권4호
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    • pp.79-85
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    • 1997
  • A unified, modular and decoupled approach for the simulation of converter fed induction machine systems is presented. The system under consideration could have semiconductor devices connected to the stator or the rotor of the induction machine for the purpose of controlling its performance. The machine model, however is invariant to these aspects. The model spans the circuit and equation domains of description thus allowing he advantages of both these domains of descriptions to be utilized. The results obtained using this machine and switch model for a VSI fed induction machine (stator fed, rotor shorted0 are compared with those from laboratory experiment to establish the validity and accuracy of th approach. Results for a slip energy recovery system are also presented and compared with those of earlier workers to establish the performance of the models and algorithms in he doubly-fed mode of operation of induction machine systems.

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A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-Machine Probe (기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구)

  • Jo, Nam-Gyu;Park, Jae-Jun;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제25권9호
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    • pp.1317-1324
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    • 2001
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position is developed. We propose a reference artifact with measuring the geometry of coordinate system for compensating linear scale error of NC machine. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

Building a Machining Knowledge Base for Intelligent Machine Tools (지능공작기계를 위한 가공 지식의 지식베이스 구성 및 운영)

  • Lee, Seung-Woo;Lee, Hwa-Ki
    • Journal of the Korea Safety Management & Science
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    • 제9권5호
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    • pp.79-85
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    • 2007
  • Intelligent machines respond to external environments on the basis of decisions that are made by sensing the changes in the environment and analyzing the obtained information. This study focuses on the construction of a knowledge base which enables decision making with that information. Approximately 70% of all errors that occur in machine tools are caused by thermal error. In order to proactive deal with these errors, a system which measures the temperature of each part and predicts and compensates the displacement of each axis has been developed. The system was built in an open type controller to enable machine tools to measure temperature changes and compensate the displacement. The construction of a machining knowledge base is important for the implementation of intelligent machine tools, and is expected to be applicable to the network based intelligent machine tools which look set to appear sooner or later.

Development of the automatic transplantation machine of optical fiber controlled by PLC (PLC제어형 광섬유 자동 이식기계 개발)

  • 유우식;김남웅
    • Journal of Korean Society of Industrial and Systems Engineering
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    • 제25권2호
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    • pp.35-41
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    • 2002
  • This paper describes an automatic transplantation machine of optical fiber controlled by PLC. The transplantation operations is a key operation for the optical fiber application products, such as bag, cap, and others. To transplant 200∼500 optical fibers, there are many recurrent manual operation needed with conventional process. In this paper. we propose an automatic machine that reduce transplanting time and enhance product quality. Developed machine includes transplantation, heat cutting and ultraviolet coating operation. Also proposed Machine is controlled by PLC to adjust operation parameters such as pulling length, cycle time, coating time and others. Developed Machine has been applied in the field and found to be a useful system.

An experimental study on the generative elements of feed errors in CNC cylindrical grinding machine (CNC 원통연삭기 이송오차의 발생요인에 관한 실험적 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • 제10권1호
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    • pp.62-69
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    • 1993
  • The accuracy of machine tools is the major factor concerned with the acuracy of the processed work. The feed errors of feed system in machine tool, therfore, make the machining errors of work directly on processing. In this point, this study focused on the generative elements of feed errors in CNC cylindrical grinding machine, such as supporting method of ball screw, the effect of pitch and yaw error and the position detecting method in servo system when operating its shaft of grinding wheel head. Furthermore, in order to improve the driving accuracy of this machine tool, feed errors are measured by a laser interferometer. Results obtained in this study provide some useful informations to attain high accuracy of CNC machine tool.

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Temperature Control of an Oil Cooler System For Machine Tools Using a Fuzzy- Logic-Based Algorithm

  • Kim, Sun-Chul;Hong, Dae-Sun;Lee, Choon-Man;Kim, Gyu-Tak
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1006-1011
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    • 2004
  • Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. Such high speed usually results in thermal displacement and structural deformation. To minimize such thermal effect, most precision machine tools adopt high precision cooling system. This study proposes a temperature control for an oil cooler system using PI control with fuzzy logic. In a cooler system, the refrigerant flow rate is controlled by rotational speed of the compressor, where the outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error, difference between the outlet temperature and the reference one. Here, the ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional PID control. The experimental results show that the proposed method has advantages of smaller overshoot and smaller steady state error.

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Development of 3D-based On-Machine Measurement Operating System

  • Yoon Gil-Sang;Heo Young-Moo;Kim Gun-Hee;Cho Myeong-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.45-50
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    • 2005
  • This paper proposed an efficient manufacturing system using the OMM (on-machine measurement) system. The OMM system is software-based 3D modeler for inspection on machine, and it is interfaced with machine tools via RS232C. The software is composed of two inspection modules; one is touch probe operating module, and the other is laser displacement sensor operating module. The module for touch probe needs the inspection feature extracted from CAD data. The touch probe moves to workpiece by three operating modes as follows: manual, general and automatic mode. The operating module of the laser displacement sensor is used to inspect profiles and very small holes. An advantage of this inspection method is the ability to execute on-line inspection during machining or afterward. The efficiency of proposed system which can predict and define the machining errors of each process was verified, so the developed system was applied to inspect a mold-base (cavity, core).