• Journal of the Korean Society for Precision Engineering
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• v.28 no.4
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• pp.505-512
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• 2011

Linear permanent magnet synchronous motors utilize high-energy product permanent magnet to produce high thrust, velocity and acceleration. Such motors are finding applications requiring high positioning accuracy and speed response, for example, machine tools, in the absence of mechanical gears and ball screw systems. A disadvantage of the linear motors is high power loss in comparison with rotary motors. For the application of the linear motors to machine tools, it is required to use water coolers and to improve the thermal behavior through insulation and structure optimization or control strategies. This paper presents the function of the secondary part of the linear synchronous motor as to the thermal behavior and the improving method. The result shows cooling pipe combined with an insulation layer is a suitable design for improving of the thermal behavior.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2002.05a
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• pp.390-396
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• 2002

This study is concerned with the strict machine-cell and part-family grouping (MCPFG) in cellular manufacturing system design. Most of MCPFG methodologies often suffer from improper assignment of machines and parts in which exceptional machine has more common operations with machines in a cell other than its own cell and exceptional part has more operations through machines in a cell other than the cell corresponding to its own family. This results in the loss of similarity in part design or common setup of machines and the benefits from the conversion of job shop manufacturing into cellular manufacturing are lost. In this study, a two-phase methodology is proposed to find the machine-cells and part families under the strict constraints in which all machines and parts are assigned to its most proper cells and families. Test results with moderately medium-sized ill-structured MCPFG problems available from the literature show the substantial efficiency of the proposed approach.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.401-406
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• 2005

According to the ubiquitous times that is new important topic, the miniature is demanded in the industry at large. The high accuracy and accumulation make the assembly equipment and the production equipment huge from the size of view. The huge equipment brings about the expensive price of the equipment, a low flexibleness and a low productivity. It makes the manufacturing equipment huge that the accuracy only depends on the mechanism stiffness. The position of two assembled parts is transformed with the global coordinate system whose datum is machine coordinate system. The purpose of this research is invention of the module that can adjust one part to the order part automatically. The module that has a function of self adjustment only takes a stiffness in assemble direction and can be moved freely in the other direction so this function makes a self adjustment. The self adjustment module reduces the tact time and also diminishes the inferior goods and makes reconfigurable machine in $\mu-part$ assembly.

• Transactions of The Korea Fluid Power Systems Society
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• v.8 no.4
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• pp.1-8
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• 2011

Injection molding machine is the assembly of many kinds of mechanical and fluid power part and electro-electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of injection molding machine are modelled and analyzed using a commercial program AMESim. The analysis model which is detailed about the parts applied a publishing catalog data. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like displacement, pressure, flow rates at each node and so on. Total fluid power circuit model is also made and analyzed. The results made by analysis will be used design of fluid power circuit of injection molding machine.

• Transactions of The Korea Fluid Power Systems Society
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• v.8 no.4
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• pp.24-31
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• 2011

Double-color Injection molding machine is the assembly of many kinds of mechanical, fluid power part and electric electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of double-color injection molding machine are modelled and analyzed using a commercial program AMESim. Partial system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like pressure, flow rates, displacement at each node and so on. Analysis modeling and compared the data which gets from experiment and the analysis result which has a reliability got data. The results made by analysis will be used design of fluid power circuit for developing a double-color injection molding machine.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.2
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• pp.83-91
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• 1997

Interactive measuring Part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC were developed for intelligent measuring and inspection systems on the machine tools. Machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. In order to automate measurement and inspection procedures in machine shops, measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool, untended measurement and inspection operation was able to be realized in FMS lines.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.579-584
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• 1999

The purpose of the present paper are not to develope machine tools of new concepts and advanced mechanisms but to introduce and apply new methods and concepts in the design procedure by using and changing the previously existing technologies. In this paper 3D modeller was proposed for designing machine tools and the design and the better manufacturability checking than 2D one so that design error was dramatically reduced. As designer may easily understand the real shape of a part and assembly object, it's easy to draw the drawings not only in a conceptual design but also in a detailed design. Also, design automation software enabled designer to consider the real important design parameters by reducing time to spend in estimating and calculating the strength of the model by the computer aided automatic calculation instead of a tedious and complex calculation by manual method and help him to easily make the decision for selecting the stocks and design the structure of part or unit of machine tools.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.16 no.28
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• pp.203-209
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• 1993

In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

• Journal of the Korean Operations Research and Management Science Society
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• v.23 no.4
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• pp.87-96
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• 1998

Using the concept of cellular manufacturing systems(CMS) in job shop manufacturing system is one of the most innovative approaches to improving plant productivity. However. several constraints in machine duplication cost, machining capability, cell space capacity, intercell moves and exceptional elements(EEs) are main problems that prevent achieving the goal of maintaining an ideal CMS environment. Minimizing intercell part traffics and EEs are the main objective of the cell formation problem because it is a critical point that improving production efficiency. Because the intercell moves could be changed according to the sequence of operation, it should be considered in assigning parts and machines to machine ceil. This paper presents a method that eliminates EEs under the constraints of machine duplication cost and ceil space capacity attaining two goals of minimizing machine duplications and minimizing intercell moves simultaneously. Developing an algorithm that calculates the machine duplications by cell-machine incidence matrix and part-machine Incidence matrix, and calculates the exact intercell moves considering the sequence of operation. Based on the number of machine duplications and exact intercell moves, the goal programming model which satisfying minimum machine duplications and minimum intercell moves is developed. A linear programming model is suggested that could calculates more effectively without damaging optimal solution. A numerical example is provided to illustrate these methods.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1998.10a
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• pp.263-266
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• 1998

Several constraints in machine duplication cost, machining capability, cell space capacity, intercell moves and exceptional elements(EEs) are main problems that prevent achieving the goal of ideal Cellular Manufacturin System (CMS) environment. Minimizing intercell part traffics and EEs are the main objective of the cell formation problem as it's a critical point that improving production efficiency. Because the intercell moves could be changed according to the sequence of operation, it should be considered in assigning parts and machines to machine cells. This paper presents a method that eliminates EEs under the constraints of machine duplication cost and cell space capacity attaining two goals of minimizing machine duplications and minimizing intercell moves simultaneously. Developing an algorithm that calculates the machine duplications by cell-machine incidence matrix and part-machine incidence matrix, and calculates the exact intercell moves considering the sequence of operation. Based on the number of machine duplications and exact intercell moves, the goal programming model which satisfying minimum machine duplications and minimum intercell moves is developed. A linear programming model is suggested that could calculates more effectively without damaging optimal solution. A numerical example is provided to illustrate these methods.