• Title/Summary/Keyword: Machine Part

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Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Vibration Analysis and Optimization of the Dynamic Characteristics of the Press Machine (The 1st Report, Vibration Analysis of the Press Machine) (프레스 기계의 진동해석과 동특성의 최적화(제 1보, 프레스 기계의 진동해석))

  • ;長松 昭男
    • Journal of Advanced Marine Engineering and Technology
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    • v.14 no.3
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    • pp.34-41
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    • 1990
  • Mode Synthesis Method is applied to analyize the vibration characteristics of the press machine sold at present. Vibration analysis of the machine has not been done thoroughly as far, because of its complicated structure and much bigger unlinearity of its vibration characteristics. The press was disassembled by parts, and it was experimented by the exciting techniques and curve fitting methods, and analyzed by the Mode Synthesis Method. The 2 results were showed good agreements at each part. We confirming it, the machine was assembled, and experimented and analyzed by the same method. Also good agreements between 2 methods were obtained. In addition, impact responses of the actual moving press were agreed with the analyzed values by the Mode Synthesis Method. And we found that the first bending mode of the slide was ruling the vibration characteristics of the press.

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Prediction System of Thermal Errors Implemented on Machine Tools with Open Architecture Controller (개방형 CNC를 갖는 공작기계에 실장한 열변형량 예측 시스템)

  • Kim, Sun-Ho;Ko, Tae-Jo;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.52-59
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    • 2008
  • The accuracy of the machine tools is degraded because of thermal error of structure due to thermal variation. To improve the accuracy of a machine tools, measurement and prediction of thermal error is very important. The main part of thermal source is spindle due to high speed with friction. The thermal error of spindle is very important because it is over 10% in total thermals errors. In this paper, the suitable thermal error prediction technology for machine tools with open architecture controller is developed and implemented to machine tools. Two thermal error prediction technologies, neural network and multi-linear regression, are investigated in several methods. The multi-linear regression method is more effective for implementation to CNC. The developed thermal error prediction technology is implemented on the internal function of CNC.

Urban History and 'Geohistory' of E. W. Soja

  • Hong, Yong-Jin
    • Journal of East-Asian Urban History
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    • v.2 no.1
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    • pp.163-190
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    • 2020
  • This paper aims to introduce and understand critically the work of Edward Soja, mainly the First part of the which develops his own concepts, such as 'synekism', 'trialectics of space', 'regionality' and 'geohistory'. Most of all, in explaining Geohistory, he emphasizes three 'Urban revolutions': First Urban revolutions in Jericho and ÇatalHüyük, which shows first synekism as proto urban society, Second in Ur and other Sumerian cities where appeared a concentrated power of central government and its transcendental ideologies, and Third in Manchester and in Chicago, typical capitalist cities. These three urban revolutions don't correspond to the established historical periodization. In order to understand these revolutions, it is necessary to comprehend the concept of 'machine' of G. Deleuze and F. Guattari, inspired, in fact, by Lewis Mumford - Primitive Territorial machine, Barbaric Despotic machine, and Civilized Capitalist machine. However, these periodization and concepts of E. Soja have to be applied very cautiously in accordance with concrete historical sources, avoiding theoretical distortion on positivity of historical facts.

Knowledge- Evolutionary Intelligent Machine-Tools - Part 1 : Design of Dialogue Agent based on Standard Platform

  • Kim, Dong-Hoon;Song, Jun-Yeob
    • Journal of Mechanical Science and Technology
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    • v.20 no.11
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    • pp.1863-1872
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    • 2006
  • In FMS (Flexible Manufacturing System) and CIM (Computer Integrated Manufacturing), machine-tools have been the target of integration in the last three decades. The conventional concept of integration is being changed into the autonomous manufacturing device based on the knowledge evolution by applying advanced information technology in which an open architecture controller, high-speed network and internet technology are included. In the advanced environment, the machine-tools is not the target of integration anymore, but has been the key subject of cooperation. In the near future, machine-tools will be more improved in the form of a knowledge-evolutionary intelligent device. The final goal of this study is to develop an intelligent machine having knowledge-evolution capability and a management system based on internet operability. The knowledge-evolutionary intelligent machine-tools is expected to gather knowledge autonomically, by producing knowledge, understanding knowledge, reasoning knowledge, making a new decision, dialoguing with other machines, etc. The concept of the knowledge-evolutionary intelligent machine is originated from the machine control being operated by human experts' sense, dialogue and decision. The structure of knowledge evolution in M2M (Machine to Machine) and the scheme for a dialogue agent among agent-based modules such as a sensory agent, a dialogue agent and an expert system (decision support agent) are presented in this paper, with intent to develop the knowledge-evolutionary machine-tools. The dialogue agent functions as an interface for inter-machine cooperation. To design the dialogue agent module in an M2M environment, FIPA (Foundation of Intelligent Physical Agent) standard platform and the ping agent based on FIPA are analyzed in this study. In addition, the dialogue agent is designed and applied to recommend cutting conditions and thermal error compensation in a tapping machine. The knowledge-evolutionary machine-tools are expected easily implemented on the basis of this study and shows a good assistance to sensory and decision support agents.

Case Study on the Compatibility of Measurement Systems with Part-to-part Variations in Automobile Industry

  • Lee, Myung-Duk;Lim, Ik-Sung;Sung, Chun-Ja
    • International Journal of Reliability and Applications
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    • v.9 no.1
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    • pp.17-30
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    • 2008
  • Analysis of measurement systems is important to determine if the measurement process is adequate to measure the part-to-part variability in the process. Control chart techniques provide an effective, and easy-to-use method for performing this analysis. However, application with the real data for the evaluation procedure for multiple measurement systems have not been demonstrated. This research will provide a methodology for the evaluation of part-to-part variation and variation of different measurement systems step by step followed by number of case studies for each methodologies provided.

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Autonomous Compensation of Thermal Deformation during Long-Time Machining Process (공작기계 장시간 가공중 열변형의 CNC 자율보정 기술)

  • Kim, Dong-Hoon;Song, Jun-Yeob
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.297-301
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    • 2014
  • The biggest factors, which lower the machining accuracy of machine, are thermal deformation and chatter vibration. In this article, we introduce the development case of a device and technology that can automatically compensate thermal deformation errors of machine during long-time processing on the machine tool's CNC (Computerized Numerical Controller) in real time. In machine processing, the data acquisition of temperature signal in real time and auto-compensation of the machine origin of machine tools depending on thermal deformation have significant influence on improving the machining accuracy and the rate of operation. Thus, we attempts to introduce the related contents of the development we have made in this article : The development of a device that embedded the acquisition part of temperature data, linear regression to get compensation value, compensation model of neural network and a system that compensates the machine origin of machine tool automatically during manufacturing process on the CNC.

Machine Learning Approach to Classifying Fatal and Non-Fatal Accidents in Industries (사망사고와 부상사고의 산업재해분류를 위한 기계학습 접근법)

  • Kang, Sungsik;Chang, Seong Rok;Suh, Yongyoon
    • Journal of the Korean Society of Safety
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    • v.36 no.5
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    • pp.52-60
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    • 2021
  • As the prevention of fatal accidents is considered an essential part of social responsibilities, both government and individual have devoted efforts to mitigate the unsafe conditions and behaviors that facilitate accidents. Several studies have analyzed the factors that cause fatal accidents and compared them to those of non-fatal accidents. However, studies on mathematical and systematic analysis techniques for identifying the features of fatal accidents are rare. Recently, various industrial fields have employed machine learning algorithms. This study aimed to apply machine learning algorithms for the classification of fatal and non-fatal accidents based on the features of each accident. These features were obtained by text mining literature on accidents. The classification was performed using four machine learning algorithms, which are widely used in industrial fields, including logistic regression, decision tree, neural network, and support vector machine algorithms. The results revealed that the machine learning algorithms exhibited a high accuracy for the classification of accidents into the two categories. In addition, the importance of comparing similar cases between fatal and non-fatal accidents was discussed. This study presented a method for classifying accidents using machine learning algorithms based on the reports on previous studies on accidents.

A Study on Status of Domestic Machine Tools Remanufacturing Technology Development and Improvement of Standard Process (국내 공작기계 재제조 기술개발 현황 및 표준공정 개선방안 연구)

  • Sung-woo Shin;Sang-Seok Seol;Young-Hwa Roh;Hyun-Su Kim;Min-Seong Park;Won-Jee Chung
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.2_2
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    • pp.415-424
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    • 2024
  • This study analyzes trends and characteristics of the machine tool remanufacturing industry and proposes a standard process that considers environmental impact assessment during the remanufacturing process. First, trends in remanufacturing and environmental regulations are reviewed. And the current status of the machine tool remanufacturing industry and cases of national R&D projects related to machine tools are analyzed. Machine tool remanufacturing has a high resource saving effect, and remanufacturing is carried out as a finished product rather than as a part. And the scope of remanufacturing work is very wide due to the performance improvement of the machine and the addition of features. In order for the machine tool remanufacturing industry to be competitive, it is necessary to create products with high added value. In addition, in order to respond to international environmental regulations, it is necessary to secure related data by conducting an environmental impact assessment together during remanufacturing.

Development of traction drives for electric machine (전동머신을 위한 마찰 드라이브 개발)

  • 노수영;김배진;오세훈;전한수;김진남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.101-105
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    • 2004
  • The traction drive have a high power transmission efficiency and small size, a light weight, a low noise. So it is expected that alternative drive part of engine. Because it is necessary stillness that essential condition of drive part used moving tool in a room, it has many-sided in field of application. This traction drive is better suitable than other speed reducer as drive part of electric wheelchair. Also it is sufficiently necessary capacity of existing advanced product as apply traction drive to electric wheelchair.

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