• Title/Summary/Keyword: Machine Part

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Development of Thixoextrusion Process for Light Alloys - Part 2. Thixoextrusion Process for Light Alloys (경량합금 반용융 압출 기술 개발 - Park 2. 반용융 압출 공정 기술)

  • Kim, Shae-K.;Yoon, Young-Ok;Jang, Dong-In;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.217-221
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    • 2006
  • The main emphasis of this study was to utilize thixoextrusion process for improving extrudability of 7075, 7003 Al wrought alloys and AZ31 Mg wrought alloy. The results of thixbextrusion experiments about microstructures and extrusion pressures were compared with conventional hot extrusion results. The maximum extrusion pressure of thixoextrusion was greatly decreased compared with that of conventional hot extrusion. It was pointed out that the extrusion temperature dependence of the maximum extrusion pressure was large and the influence of extrusion temperature on the improvement of extrudability was remarkable in thixoextrusion. This will contribute to extrudability in terms of extrusion pressure, which in turn means that shorter process time is required and smaller extrusion machine can be applied for the same operation. The elongated grains to extrusion direction were generally observed during conventional hot extrusion, while the thixoextruded microstructures were isotropic.

A Face Robot Actuated With Artificial Muscle Based on Dielectric Elastomer

  • Kwak Jong Won;Chi Ho June;Jung Kwang Mok;Koo Ja Choon;Jeon Jae Wook;Lee Youngkwan;Nam Jae-do;Ryew Youngsun;Choi Hyouk Ryeol
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.578-588
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    • 2005
  • Face robots capable of expressing their emotional status, can be adopted as an efficient tool for friendly communication between the human and the machine. In this paper, we present a face robot actuated with artificial muscle based on dielectric elastomer. By exploiting the properties of dielectric elastomer, it is possible to actuate the covering skin, eyes as well as provide human-like expressivity without employing complicated mechanisms. The robot is driven by seven actuator modules such eye, eyebrow, eyelid, brow, cheek, jaw and neck module corresponding to movements of facial muscles. Although they are only part of the whole set of facial motions, our approach is sufficient to generate six fundamental facial expressions such as surprise, fear, angry, disgust, sadness, and happiness. In the robot, each module communicates with the others via CAN communication protocol and according to the desired emotional expressions, the facial motions are generated by combining the motions of each actuator module. A prototype of the robot has been developed and several experiments have been conducted to validate its feasibility.

Measuring of Circular Motion Accuracy of NC Lathe using Linear Scales (리니어스케일을 이용한 NC 선반의 원 운동정도 측정)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1144-1149
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    • 2003
  • It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

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Fiber Orientation Distribution of Injection Molded Product on the Fiber-Reinforced Polymeric Composites (섬유강화 고분자 복합재료 사출성형품의 섬유배향상태)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.73-80
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    • 2005
  • Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

Organization of Circular Motion Accuracy Measuring System of NC Lathe using Linear Scales (리니어 스케일을 이용한 NC 선반의 원 운동정도 측정 시스템의 구성)

  • Kim Young Seuk;Kim Jae Yeol;Kim Jong Kwan;Han Ji Hee;Jung Jung Pyo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.1-6
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    • 2004
  • Measurements of circular motion accuracy of NC lathe have achieved with ball bar systems proposed by Bryan, but the ball bar systems have ifluenced on the measuring data by way of the accuracy of the balls and the contacts of balls and bar seats. Therefore in this study, error data during of circular motion of ATC(Automatic Tool Changer) of NC lathe will be acquired by reading zx plane coordinates using two optical linear scales. Two optical linear scales of measuring unit are fixed on z-x plane of NC lathe, and the moving part is fixed to ATC and then is made to receive data of coordinates of the ATC at constant time intervals using tick pulses comming out from computer. And then, error data files of radial direction of circular motion are calculated with the data read, and the aspect of circular motion are modeled to plots, and are analysed by means of statistical treatments of circularity, means, standard deviations etc.

A Study on the Prediction of Bead Geometry for Lab Joint Fillet Welds Using Sensitivity Analysis (민감도 분석을 이용한 겹치기 필릿용접부 비드형상 예측에 관한 연구)

  • Jeong, Jae-Won;Kim, Ill-Soo;Kim, Hak-Hyoung;Kim, In-Ju;Bang, Hong-In
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.49-55
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    • 2008
  • Arc welding process is one of the most important technologies to join metal plates. Robotic welding offers the reduced manufacturing cost sought, but its widespread use demands a means of sensing and correcting for inaccuracies in the part, the fixturing and the robot. A number of problems that need to be addressed in robotic arc welding processes include sensing, joint tracking, and lack of adequate models for process parameter prediction and quality control. Problems with parameter settings and quality control occur frequently in the GMA(Gas Metal Arc) welding process due to the large number of interactive process parameters that must be set and accurately controlled. The objectives of this paper are to realize the mapping characteristics of bead width using a sensitivity analysis and develop the neural network and multiple regression method, and finally select the most accurate model in order to control the weld quality(bead width) for fillet welding. The experimental results show that the proposed neural network estimator can predict bead width with reasonable accuracy, and guarantee the uniform weld quality.

Dynamic Response of 50kW Turbo-Generator with Super Critical Rotor supported on a Squeeze Film Damper- Bearing (스퀴즈필름 댐퍼-베어링에 장착된 50kW 터보 제너레이터 초임계 로터의 동적응답)

  • 최상규;김영철;이동환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.521-527
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    • 2001
  • The dynamic performance analyses and tests for a 50kW turbo-generator (KIMM-TG50) were carried out. The operating concept of this machine is that it gets the initial driving force from the built-in motor-generator until it reaches its self-sustaining speed of 40,000 rpm, and then the driving mode is changed to self-operating mode by the combustor installed between the centrifugal compressor and the turbine. Due to winding mistake of motor-generator, the system could go only up to 22000 rpm by the motor so that high pressure air externally fed into the turbine was utilized to get the system to run up to 62,000 rpm thereafter. The vibration data collected during the tests revealed that the first bending critical speed is in near 5,600 rpm as predicted in the design stage of the rotor-bearing system, and that there were no other identifiable critical speeds up until 62,000 rpm due to high damping from the squeeze film damper-bearings supporting the rotor. This paper presented some of the experimental results along with dynamic performance predictions made in the design stage as a part of progress being made.

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Wavelet-like convolutional neural network structure for time-series data classification

  • Park, Seungtae;Jeong, Haedong;Min, Hyungcheol;Lee, Hojin;Lee, Seungchul
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.175-183
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    • 2018
  • Time-series data often contain one of the most valuable pieces of information in many fields including manufacturing. Because time-series data are relatively cheap to acquire, they (e.g., vibration signals) have become a crucial part of big data even in manufacturing shop floors. Recently, deep-learning models have shown state-of-art performance for analyzing big data because of their sophisticated structures and considerable computational power. Traditional models for a machinery-monitoring system have highly relied on features selected by human experts. In addition, the representational power of such models fails as the data distribution becomes complicated. On the other hand, deep-learning models automatically select highly abstracted features during the optimization process, and their representational power is better than that of traditional neural network models. However, the applicability of deep-learning models to the field of prognostics and health management (PHM) has not been well investigated yet. This study integrates the "residual fitting" mechanism inherently embedded in the wavelet transform into the convolutional neural network deep-learning structure. As a result, the architecture combines a signal smoother and classification procedures into a single model. Validation results from rotor vibration data demonstrate that our model outperforms all other off-the-shelf feature-based models.

Design of a C-based Independent Motion Controller using CAD&CAM (CAD&CAM을 활용한 C기반 독립형 모션 제어기 설계)

  • Kim, Sam-Taek
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.5
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    • pp.105-110
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    • 2016
  • Recently, as to changes in the paradigm of domestic manufacturing CNC industry, the application of advanced technologies in machine tools are actively being pursued. IT in responsible for controlling it is the most important part in the field of CNC. The biggest lack of the necessary expertise in the field of motion control in CNC is coding G-Code in setting adjust coordinate directly and convert it through expensive foreign s/w rather than using windows language in PC based controller. In this paper, We implemented G-Code convert program that is change various type of CAD data to G-Code data and CAD/CAM application program and developed exclusive motion controller which is to run a robot directly using changed data.

Development of Japanese to Korean Machine Translation System ATOM Using Personal Computer I - Dictionary Construction and Morphological Analysis - (PC를 이용한 일$\cdot$한 번역 시스템 ATOM의 개발에 관한 연구 ( I ) - 구문해석과 생성과 사전 구성과 형태소 해석을 중심으로 -)

  • Kim, Young-Sum;Kim, Han-Woo;Choi, Byung-Uk
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.25 no.10
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    • pp.1183-1192
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    • 1988
  • In this paper, we describe heuristic information-added morphological dictionary and connection table, and automatic MUNJEUL separation process on the basis of least cost method for efficient morphological analysis. It is simplified the composition of connection and inflective word information by mutually interconnect conjugation table with connection tables. As a result, the applicability of system is increased. Translation dictionary consists of analysis and generation part and, increase the applicability by describing frequently using termination phrase which is extracted statistically as idiom and the procedure directly on the dictionary for the efficiency of analysis process and more natural generation of translation sentence.

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