• 제목/요약/키워드: Machine Condition Monitoring

검색결과 239건 처리시간 0.028초

고압 전동기 고정자 권선의 상태진단을 위한 운전중 모니터링 시스템 개발 (Development of On-Line Monitoring System for Insulation Diagnosis of High-Voltage Motor Stator Windings)

  • 황돈하;심우용;김용주;송상옥;주영호
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 C
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    • pp.1701-1703
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    • 2002
  • This paper introduces a on-line monitoring system for insulation diagnosis of high-voltage motor stator windings. This system monitors the insulation condition of the stator winding with sensor, coupling capacitor. Partial discharge (PD) signals are able to be continuously measured and digitalized with a Peak-hold A/D converter to build the database of the high-voltage motor's insulation condition. This system can communicate with the central monitoring system via RS-485 This paper introduces an economic solution for data acquisition of partial discharges.

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Condition Monitoring기법에 의한 베어링의 이상진단 (Bearing Fault Diagnosis by Condition Monitoring Method)

  • 이정철;오재응;염성하;권오관
    • Tribology and Lubricants
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    • 제3권1호
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    • pp.52-60
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    • 1987
  • Many kinds of condition monitoring technique as the preventive maintenance technique have been studied, so this study has investigated the possibility of chbcking the trend in the fault diagnosis of ball bearing, one of the important elements of rotating machine, by applying the cepstral analysis method. And computer simulation is conducted in order to identify obviously the physical meaning of cepstral analysis. It is identified that cepstral analysis is effective method to distinguish between the basic and reflected wave by computer simulation, and we know that it is possible to apply the cepstral analysis to the arbitrary elements of rotating machine which are different in fundamental frequency. It is verified that cepstral analysis method is more effective than the other conventional method in bearing fault diganosis.

고속가공의 상태 감시를 위한 실험적 평가 기술 (Experimental evaluation technique for condition monitoring of high speed machining)

  • 김전하;강명창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.84-87
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    • 2001
  • The high speed machining which cam improve the production and quality has been remarkable in die/mold industry with the growth of parts and materials industries. The speed of machine tool increases, but on the other hand, the response of sensors I not being improved. Therefore, the condition monitoring techniques for the machine too, tool and workpiece in high speed machining are incomplete. In this study, characteristics of the tool edge roughness were verified from the high frequency components of cutting force signals acquired by the high speed dynamometer. Also, the experimental evaluation technique for the machinability and condition monitoring in high speed machining was established by analyzing the cutting force, acceleration and surface roughness.

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화상처리에 의한 기계윤활 운동면의 마멸분 형태해석 (Morphological Anaylsis of Wear Debris for Lubricated Moving Machine Surfaces by Image Processing)

  • 박흥식;전태옥;서영백;김형자
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.72-78
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris generated from lubricated moving machine surfaces by image processing. The lubricati, ng wear test was performed under different experimental conditions using the wear test device made in our laboratory and wear test specimen of the pin on disk type wear rubbed in paraffme series base oil, by varying applied load, sliding distance. The four parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe the morphology have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties with current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

화상처리에 의한 윤활운동의 마멸분 해석 (Anaylsis of Wiar Debris for Lubricated Machine surfaces by Image Processing)

  • 장정훈;박흥식;전태옥;안찬우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.563-567
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris generating from moving lubricated machine surfaces by image processing. The lubricating wear test was carried out under different experimentaal conditions using the wear test device was made in our laboritory and wear testing specimen of the pin on disk type wear rubbed in paraffine series base oil, byvarying applied load, sliding distance. The four parameters(50% volumetric diameter, aspect, roundness and reflectivity) to describe the morphology have been developed and are outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus overcoming many of the difficulties with current methods and facilitating wider use of wear particle analysis in machine condition monitoring.

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분광분석법을 이용한 윤활유 오염물 및 마모입자 분석에 있어서의 문제점 고찰 (A Study on the Application of Spectrometric Methods for the Analysis of Lubricant Contaminants and Wear Debris)

  • 공호성;한흥구;권오관
    • Tribology and Lubricants
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    • 제15권2호
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    • pp.131-140
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    • 1999
  • This study dealt with some problems occurred in spectrometric oil analysis that has been popularly used for a machine condition monitoring in various fields of industry. One of the problems is that spectrometric technique could not analyze contaminants of large particle (larger than 10 $\mu\textrm{m}$) in lubricating oils. This limitation caused a serious problem in analyzing lubricated machine conditions since wear debris of large size represents better critical machine conditions. In this work, this problem was found to be solved by using a filtration method prior to spectrometric analysis. Another problem could be that spectrometric analysis is incapable of identifying contaminants. This nay mislead the result seriously in practice. This problem was surveyed by analyzing both various types of industrial lubricants and laboratory simulation tests, and the solutions to the problem were suggested in this work.

저속 회전 기계의 베어링 Condition Monitoring을 위한 AE 변환기 적용 (The application of AE transducer for the bearing condition monitoring of low-speed machine)

  • 정한얼;구동식;김효중;앤디탄;김용한;최병근
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.319-323
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    • 2007
  • Acoustic emission (AE) was originally developed for non-destructive testing of static structure, but over the year its application has been extended to health monitoring of rotating machines and bearings. It offers the advantage of earlier defect detection in comparison with monitoring bearing. This study was diagnosed low-speed machine which had a fault bearing for early detection by AE. And the artificial faults in a experimentation bearing was made for the bearing signals from difference speed and load were compared and analyzed by AE.

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다변량 통계 분석 방법을 이용한 회전기계 이상 온라인 감시 (On-Line Condition Monitoring for Rotating Machinery Using Multivariate Statistical Analysis)

  • 김흥묵;임은섭
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1108-1113
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    • 2000
  • A condition monitoring methodology for rotating machinery is proposed based on multivariate statistical analysis. The CMS usually are using the vibration signal amplitude such as acceleration RMS, peak and velocity RMS to detect machine faults but the information is not so enough that CMS cannot perform reliable monitoring. So new parameters are added such as shape factor, crest factor, kurtosis and skewness as time domain parameters and spectrum amplitude of rotating frequency, $2^{nd}$ harmonics and gear mesh frequency etc. as frequency domain parameters. Many parameters are combined to represent the machine state using the Hotelling's $T^2$ statistics. The proposed methodology is tested in laboratory and the on-line experiment has shown that the proposed methodology offers a reliable monitoring for rotating machinery.

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TENSION LEVELLER 상태감시 및 진단시스템 개발 (Development of Tension Leveller Condition Monitoring and Diagnosis System)

  • 신남호;김수광;최석욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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