• 제목/요약/키워드: MIG-welding

검색결과 125건 처리시간 0.023초

[논문 철회] 친환경 레져선박에 적용되는 Al 5083 합금의 인장특성 및 열응력에 미치는 용접조건의 영향 ([Retracted] The Effect of Welding Conditions on Tensile Characteristics and Thermal Stress of Al 5083 Alloy Applied to Co-environmental Leisure Ships)

  • 문병영;이기열;김규선
    • 대한조선학회논문집
    • /
    • 제51권6호
    • /
    • pp.548-555
    • /
    • 2014
  • As a considerable, experimental approach, an Auto-carriage type of $CO_2$ welding machine and a MIG(Metal Inert Gas) welding robot under inert gas atmosphere were utilized in order to realize Al 5083 welding applied to hull and relevant components of green Al leisure ships. This study aims at investigating the effect of welding conditions(current, voltage, welding speed, etc) on thermal deformation that occurs as welding operation and tensile characteristics after welding, by using Al 5083, non-ferrous material, applied to manufacturing of co-environmental Al leisure ships. With respect to welding condition to minimize the thermal deformation, 150A and 16V at the wire-feed rate of 6mm/sec were acquired in the process of welding Al 5083 through an auto carriage type of $CO_2$ welding feeder. As to tensile characteristics of Al 5083 welding through a MIG welding robot, most of tensile specimens showed the fracture behavior on HAZ(Heat Affected Zone) located at the area joined with weld metal, except for some cases. Especially, for the case of the Al specimen with 5mm thickness, 284.62MPa of tensile strength and 11.41% of elongation were obtained as an actual allowable tensile stress-strain value. Mostly, after acquiring the optimum welding condition, the relevant welding data and technical requirements might be provided for actual welding operation site and welding procedure specification(WPS).

복합 공법 적용 알루미늄 서브프레임 개발 (Development of Aluminum Subframe for Automobile using Hybrid Process)

  • 김종철;권태우;박병철;장계원;이우식
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.78-81
    • /
    • 2005
  • The aluminum Subframe for automobile was developed using hybrid process, i.e. extruforming and press forming. To achieve a $30\%$ weight reduction compared with convensional steel subframe keeping satisfactory performance, the design of cross-section of extrusion part was initiated, then forming simulation was performed and the final design was determined. In addition, we tried to estibilish proper aluminum welding conditions for good penetration depth and few pore defact, finally the prototype of aluminum subframe was assembled using MIG welding method.

  • PDF

마찰교반용접의 현황 및 알루미늄 철도차량에의 적용 (Introduction of Friction Stir Welding and Its Application to Aluminum Rolling Stock)

  • 서승일
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2003년도 춘계학술대회 논문집
    • /
    • pp.616-621
    • /
    • 2003
  • MIG or TIG welding has been the most popular welding process for joining aluminum alloy structures. However, porosity, hot crack and distortion were serious problems in inert gas fusion welding. Since FSW(Friction Stir Welding) was invented by TWI in 1991, it has been the powerful candidate for solving the problems of inert gas welding. In this paper, the principle and characteristics of FSW is introduced and its application to rolling stocks is presented to make basis for future development in production technology of aluminum rolling Stocks.

  • PDF

A1100 알루미늄 용접에서 실드가스의 종류에 따른 용입부의 변화 연구 (A Study on The Variation of Penetration According to The Shielding Gas in A1100 Aluminum Welding)

  • 김진수;김법헌;김규태;박용환
    • 한국기계가공학회지
    • /
    • 제12권2호
    • /
    • pp.49-54
    • /
    • 2013
  • Recently welding of aluminum material is actively carried out to make lightweight in the fields of LNG vessels, aircraft, chemical plants, etc. To obtain high strength, hardness and elongation, elements such as manganese, zinc, silicon, etc should be added in aluminum alloy, which has been improved on the mechanical properties like precipitation hardening, age hardening, loosening, corrosion resistance acid resistance. Ar gas is used as a shielding gas of MIG welding for aluminum, also $N_2$, $O_2$, $CO_2$, $H_2$ etc can be added depending on the composition of the alloy. In this study, Ar + $O_2$, Ar, and He were used for welding, hardness, penetration status and changes in composition of penetrated parts were compared and analyzed. This made it possible to know the status and changes of the process in the penetrated parts depending on used gas throughout this study.

카타마란 알루미늄 보강판의 열영향부 효과를 고려한 최종강도 붕괴 해석 (Collapse Analysis of Ultimate Strength Considering the Heat Affected Zone of an Aluminum Stiffened Plate in a Catamaran)

  • 김성준;서광철;박주신
    • 해양환경안전학회지
    • /
    • 제26권5호
    • /
    • pp.542-550
    • /
    • 2020
  • 선박 및 해양구조물에서 사용하고 있는 고강도 알루미늄 합금들은 스틸과 비교해서 많은 이점을 가지고 있다. 최근 고강도 알루미늄 합금들은 육상 및 해양에 폭넓게 사용되고 있으며, 특히, 특수목적 선박의 선체 외판구조에 많이 이용되고 있고, 교량 구조물에 사용되는 상자 구조물, 그리고 고정식 해양플랫폼의 상부구조에서 소비율이 증가하고 있다. 알루미늄 재료는 스틸보다 1/3의 중량 구성비를 통하여, 구성 중량을 줄이게 하여 연비 절감을 가능하게 한다. 일반적인 강구조물의 응력-변형률 관계와 비교하면, 용접가공에 따라 발생하는 열영향부의 존재로 인하여 상당히 다르게 나타난다. 왜냐하면, 강구조물과 비교하면 열전도율이 높아서, 열영향부(heat affected zone, HAZ)가 남아 있어 구조 강도 저하를 가져온다. 본 논문에서는 MIG(Metal inert gas) 용접 때문에 발생하는 열영향부를 고려하고, 종방향 압축 하중에 대한 알루미늄 보강판의 좌굴 및 최종강도 특성을 분석하였다. MIG 용접에 따른 열영향부를 고려한 경우, 좌굴 및 최종강도 모두 감소하며, 열영향부의 범위가 15 mm부터 항복 이후 에너지 소실률이 크게 나타나며, 25 mm 이상부터는 그 차이가 크지 않다. 따라서, 알루미늄 합금재료를 적용한 보강판의 구조 거동을 파악하기 위해서는 열영향부 영향에 대한 검토 및 분석이 중요하다.

알루미늄 결합법들의 결합 강도 평가 (Evaluation of joining strength of aluminum joining methods)

  • 이명한;박영배;김헌영;오수익
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.152-155
    • /
    • 2003
  • The automotive industry is currently trying to develop light- weight vehicle for both improvement of fuel efficiency and reduction of environmental pollution. For the reduction of vehicle weight, the substitution of aluminum for steel has been increased. However, the change of material causes a significant problem with respect to the method of joining. In this paper, strength of several aluminum joining methods such as spot welding, metal insert gas(MIG) welding, adhesive bonding was evaluated by performing lap test.

  • PDF

극성비 가변형 펄스 MIG 용접전원의 특성 (Variable polarity AC pulse MIG arc welding system)

  • 김태진;;;조상명;김철우
    • 한국에너지공학회:학술대회논문집
    • /
    • 한국에너지공학회 2003년도 춘계 학술발표회 논문집
    • /
    • pp.469-472
    • /
    • 2003
  • 알루미늄 및 그 합금은 가볍고 강도가 높으며, 내식성과 재활용성이 뛰어난 특성을 가지고 있어서 각종 구조물 및 부품의 경량화가 요구되는 분야에 급속하게 이용이 확산되고 있다. 특히, 고속전철, 지하철 등의 철도차량, 선박, LNG선 탱크, 건축 등은 물론이고, 알루미늄 엔진 및 차체개발로 경량화를 목표로 하는 자동차 산업에 확대 적용되고 있다.(중략)

  • PDF