• Title/Summary/Keyword: MEMS Solid Thruster

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Structural Design and Verification of MEMS Solid Thruster for CubeSat Application (큐브위성 탑재를 위한 MEMS 고체 추력기의 구조설계 및 검증)

  • Jang, Su-Eun;Han, Sung-Hyeon;Kim, Tae-Gyu;Lee, Jong-Kwang;Jang, Tae-Seong;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.5
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    • pp.432-439
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    • 2015
  • MEMS solid thruster module is composed of solid thruster and its control board. It was developed for the purpose of an academic research. Therefore, thermo-mechanical design and verification for space usage were not considered in the design phase. To mount it on a cube satellite without any design modification, technical efforts at the system level structure design is required. In this study, we proposed a structural design concept to mount the MEMS thruster module by using brackets for guaranteeing structure safety under launch loads and easier mating and de-mating of MEMS thruster module during test phase. The effectiveness of the design has been verified through structural analysis and vibration test. In addition, electrical connection method using spring pins between MEMS thruster and control board is effective for guaranteeing the structural safety under launch vibration loads.

Fabrication, Performance Evaluation of Components of Planar Type MEMS Solid Propellant Thruster (평판형 MEMS 고체 추진제 추력기 요소 제작 및 성능 평가)

  • Park, Jong-Ik;Kwon, Se-Jjin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.6
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    • pp.581-586
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    • 2008
  • The MEMS solid propellant thrusters have very low thrust level for applying to the propulsion system of micro/nano satellites or the side jet thruster of smart bombs. In this research, the fabrication possibility of planar type MEMS solid propellant thrusters that have enlarged burning surface area was examined and the safety of the structure of thruster during the firing test was confirmed. The performance of a micro igniter which is the key component of the MEMS solid propellant thruster was estimated by the ANSYS Icepak and evaluated by the experiment. Finally, the thrust was measured by the micro force sensor. The levels of thrust were 300, 600 mN in the case of K=15, 20.

On-orbit Thermal Control of MEMS Based Solid Thruster by Using Micro-igniter (MEMS 기반 고체 추력기의 마이크로 점화기를 이용한 궤도 열제어)

  • Ha, Heon-Woo;Kang, Soo-Jin;Jo, Mun-Shin;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.9
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    • pp.802-808
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    • 2014
  • MEMS based solid propellant thruster researched for the purpose of an academic research will be verified at space environment through CubeSat program. For this, the temperature of the MEMS thruster should be within allowable operating temperature range by proper thermal control to prevent the ignition failure caused by ignition time delay and to guarantee the structural safety of the MEMS thruster in the low temperature. In this study, we proposed an effective thermal control strategy, that is to use micro-igniter as a heater and temperature sensor for active thermal control instead of using additional heater. The effectiveness of the strategy has been verified through on-orbit thermal analysis of CubeSats with MEMS thruster.

Thermo-mechanical Design for On-orbit Verification of MEMS based Solid Propellant Thruster Array through STEP Cube Lab Mission

  • Oh, Hyun-Ung;Ha, Heon-Woo;Kim, Taegyu;Lee, Jong-Kwang
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.4
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    • pp.526-534
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    • 2016
  • A MEMS solid propellant thruster array shall be operated within an allowable range of operating temperatures to avoid ignition failure by incomplete combustion due to a time delay in ignition. The structural safety of the MEMS thruster array under severe on-orbit thermal conditions can also be guaranteed by a suitable thermal control. In this study, we propose a thermal control strategy to perform on-orbit verification of a MEMS thruster module, which is expected to be the primary payload of the STEP Cube Lab mission. The strategy involves, the use of micro-igniters as heaters and temperature sensors for active thermal control because an additional heater cannot be implemented in the current design. In addition, we made efforts to reduce the launch loads transmitted to the MEMS thruster module at the system level structural design. The effectiveness of the proposed thermo-mechanical design strategy has been demonstrated by numerical analysis.

Fabrication method and performance evaluation of components of micro solid propellant thruster (마이크로 고체 추진제 추력기 요소의 가공 방법 및 성능 평가)

  • Lee, Jong-Kwang;Park, Jong-Ik;Kwon, Se-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.225-228
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    • 2007
  • Micro solid propellant thruster is the most feasible for development with current MEMS. Basic components of micro solid propellant thruster are diverging nozzle, micro igniter, combustion chamber, and solid propellant. Micro nozzles and micro chambers were fabricated using photosensitive glass by anisotropic wet etching technique. Micro Pt heaters on glass membrane which ignited solid propellant were developed. Components of thruster were integrated. Successful ignition was observed.

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Fabrication Method and Performance Evaluation of Micro Igniter for MEMS Thruster (MEMS 추력기를 위한 마이크로 점화기의 제작 방법 및 성능 평가)

  • Lee, Jongkwang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.1
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    • pp.1-8
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    • 2015
  • Micro igniter on the glass membrane for MEMS thruster was developed. The stability of the micro igniter by using a glass membrane with a thickness of tens of microns was improved. The micro igniter was fabricated by anisotropic wet etching of photosensitive glass and deposition of Pt/Ti for electric heat coil. The solid propellant was loaded into the propellant chamber without an especial technique due to the high structural stability of the glass membrane. Ignition tests were performed successfully. The minimum ignition delay was 27.5 ms with an ignition energy of 19.3 mJ.

Development of Components in Micro Solid Propellant Thruster. (마이크로 고체 추진제 추력기의 요소 개발)

  • 이종광;이대훈;권세진
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.147-150
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    • 2003
  • The purpose of this research was to develope components of micro solid propellant thruster. Micro solid propellant thruster had four basic components: combustion chamber, nozzle, solid propellant and micro heater for ignition. A performance of micro heater and characteristic of solid propellant was investigated. Micro heater was fabricated by conventional MEMS process and Platinum layer was used for heating element. Effect of geometry parameters on micro heater was tested. The temperature responses of heater with respect to each parameters was compared for a given electrical power. The characteristic of solid propellant(HTPB/AP) was investigated to obtain burning velocity in small chamber. Additionally, a capacity of filling propellant with high viscosity in small chamber was checked to guarantee for the micro fabrication.

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Design and Fabrication method of combustor for micro solid propellant thruster (MEMS 고체 추진제 추력기의 추진제실 설계와 구조체 가공 방법)

  • Lee, Jong-Kwang;Kwon, Se-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.251-254
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    • 2006
  • Micro thruster is a key technology in the micro/nano satellite. MSPT has been attracted attention as a one of possible solution for micro thruster MSPT as a systems four components. It is composed of nozzle, igniter, combustion chamber and propellant. This paper surveys varioud MSPTs which have been reported. The model of MSPT arrays for total impulse of 1 mNs is proposed. Combustion chamber is designed and fabricated.

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Development of Ignition System for MEMS Solid Propellant Thruster (MEMS 고체 추진제 추력기의 점화 시스템 개발)

  • Lee, Jong-Kwang;Park, Jong-Ik;Kwon, Se-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.91-94
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    • 2007
  • The fabrication and firing test of the ignition system for a micro solid propellant thruster are described in the present paper. Pt igniter coil was patterned on the glass membrane that was fabricated by the wet etching process. The thickness of Pt layer was $2000{\AA}$ and the width of igniter pattern was $40{\mu}m$. The thickness and diameter of glass membrane were $15{\mu}m$ and 1 mm, respectively. Ignition test was performed. Successful ignition of HTPB/AP propellant was obtained with an ignition delay of 1.6 s at an input voltage of 12 V. The ignition energy was estimated to be 1.4 J.

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Performance Prediction and Analysis of a MEMS Solid Propellant Thruster (MEMS 고체 추진제 추력기의 성능예측 및 분석)

  • Jung, Juyeong;Lee, Jongkwang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.6
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    • pp.1-7
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    • 2017
  • The performance of a MEMS solid propellant thruster was predicted and analyzed through internal ballistics model and CFD analysis. The nozzle throat was $416{\mu}m$, and the area ratio of the nozzle was 1.85. As a result of the internal ballistics model, chamber pressure increased up to 197 bar and the maximum thrust was 3,836 mN. In CFD analysis, the chamber pressure of the internal ballistics model was applied as the operating pressure, and the CFD model was divided into an adiabatic and a heat loss model. As a result, the maximum thrust of the adiabatic model was 14.92% lower than that of the internal ballistics model, and the effect of heat loss was insignificant.