• 제목/요약/키워드: MAG용접

검색결과 53건 처리시간 0.024초

MAG용접의 Arc안정성에 미치는 Si의 영향 (Effect of Si on Arc Stability of MAG Welding)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.52-58
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    • 1998
  • The effect of Si content in welding wires on th arc stability was investigate, in the region of short circuit transfer and spray transfer. In the region of short circuit transfer, with increasing Si content, average arcing time and average short circuit time were increased. Therefore, droplet transfer frequency was decreased, due to the increase of arcing time and peak current at the moment of arc-reiginition was increased, due to the increase of short circuit time. In the region of spray transfer, the fluctuations of arc current and arc voltage was the most stable in wire with Si content of about 00.60 wt.%.

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아르곤 가스를 효율적으로 사용하기 위한 GMA 용접 토치 구조 Part 1 : AMAG와 DMAG 토치가 아르곤 조성에 미치는 영향 (GMA Torch Configuration for Efficient Use of Argon Gas Part 1 : Effects of AMAG and DMAG Torches on Argon Composition)

  • 최상균;문명철;유중돈
    • Journal of Welding and Joining
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    • 제17권6호
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    • pp.38-45
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    • 1999
  • Shielding gas has significant effects on arc stability, metal transfer and weld quality in the gas metal arc welding (GMAW) process. The double gas-shielded MAG(DMAG) and auxiliary gas-shielded MAG (AMAG) torches are investigated for their capability to provide argon-rich gas mixture using small amount of argon gas through the inner and auxiliary nozzles, respectively. Argon composition with the DMAG torch is calculated numerically, and compared with the measured data using the gas chromatogrphy. Gas flow pattern of the DMAG torch is calculated to change from the laminar to turbulent flow when total gas flow rate becomes larger than 4.5 liter/min at room temperature. While argon-rich shielding gas was obtained using both the AMAG and DMAG torches, the AMAG torch provides higher argon composition than the DMAG torch, which demonstrates that argon gas can be utilized more efficiently with the AMAG torch.

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MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향 (Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • 제17권3호
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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자동차용 강판의 MAG 용접시 최적용접조건 선정에 관한 연구 (A Study on the Prediction of the Optimal Welding Condition for Automotive Steel Sheets in MAG Welding Process)

  • 방한서;방희선;주성민;노찬승;성보람;석한길
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.38-43
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    • 2009
  • The optimization of the welding parameters was studied to maximize the weldability and minimize the amount of spatter in the MAG welding of automotive steel sheets under different shielding gas composition ratio. JS-EFSC, JS-SPHC steel plates and Ar mixture gases were used as a substrate and shielding gas for welding respectively. The five welding parameters were selected through preliminary experiments and their effects on the weldability were analyzed. Experiments were performed using the Taguchi experimental method. As results, appropriate range for welding could be achieved. Amount of spatter in 80%Ar+20%$CO_2$ shielding gas was 20% of that of $CO_2$welding. Therefore, in terms of high productivity and welding cost, Ar mixture gas(80%Ar+20%$CO_2$) was recommended as a shielding gas for application of MAG process, indicating the low spatter and good weld quality.

하이브리드 다기능 용접기 제어 모드에 관한 연구 (A Study on control mode of hybrid multi-function welder)

  • 김진석;정양권;최재호
    • 한국전자통신학회논문지
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    • 제8권3호
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    • pp.439-445
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    • 2013
  • 본 연구는 발전기와 충전기를 통합하여 필요에 따라서 용접기 또는 발전기로 사용할 수 있는 시스템에 관한 것이다. 구체적으로는, 발전기를 제어하는 제어장치와 다기능 용접기를 사용할 수 있도록 하는 선택 스위치로 구성된 하이브리드 용접기로써 그 기능은 발전기 전원을 충전지에 충전이 완료되면, 발전기는 자동 정지하도록 구성하는 부분과 Co2 MMA TIG MIG MAG 용접기를 모제와 용제에 따라서 공급하는 가스를 제어하도록 제안하였다. 이는 한 번에 한 가지 또는 두 가지 정도만을 선택하는 기존 용접기의 성능과 편리성을 개선하기 위해 전압, 고주파, 모터 그리고 가스 밸브를 제어하는 시스템을 구현하였다.

펄스MAG방식의 350A급 고속박판용접기의 개발과 용접성 평가 (Development of High speed Pulsed MAG Welder and the Evaluation of Weldablility)

  • 김태진;김은수;변영복;구헌회;김선희;조상명;이현수
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 F
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    • pp.2502-2504
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    • 1999
  • In $CO_2$ arc welding, which is generally used for steel Panel of chassis parts, spatters cause many troubles. This paper represents the Pulse MAG arc welding to limit spatter generation, which is controlled output current instantaneously. And the system designed in this Paper is the digital controller using DSP.

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필렛용접에서의 결함발생 원인 분석 및 저감 방안 (An Analysis of the Cause of Porosity Generation and Reduction Plan in Fillet Welding)

  • 최기영;김영필;김경주;김대순;배상득
    • 대한조선학회 특별논문집
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    • 대한조선학회 2006년도 특별논문집
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    • pp.128-133
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    • 2006
  • Generally, porosity which was formed by pyrolysis of the primer is usually generated in the weld metal in respect of increase of the welding speed. in order to analyze the cause of porosity generation, this study was performed using FCAW(flux cored arc welding) process for three kinds of inorganic.zinc primer. in addition the evaluation by influence of welding method on porosity generation is conducted to compare between FCAW and MAG(metal active gas) welding with the same inorganic zinc primer. As the result of this investigation, not only primer of lower organic binder and zinc but also FCAW process than MAG in fillet welding have been verified the excellent resistance to the porosity generation for horizontal fillet welding.

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