• Tribology and Lubricants
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• 제33권2호
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• pp.59-64
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• 2017

This study investigates friction and wear characteristics of anodized aluminum (Al) alloy 6061 by using a reciprocating tribotester. The diameter and height of the specimen are 30 mm and 10 mm, respectively. The surface roughness of the mirrored-surface is approximately $0.01{\sim}0.02{\mu}m$, and it is used throughout the current study. As a result of anodizing, the depth and diameter of the nanopore are approximately $25{\mu}m$ and 30-40 nm, respectively. The testing conditions are as follows: loads of 1, 3, and 5 N; a frequency of 1 Hz; a stoke of 3 mm; and a duration of 1800 s. We use deionized water with a volume of approximately $25{\mu}l$, as the lubricant. Micro Vickers hardness measurements show that mirrored-surface specimens had lower hardness values than anodized specimens. Further, their coefficients of friction are lower than those of the anodized samples, and the width of their wear track increases with load, as expected. The anodized specimens' coefficients of friction increase with stable frictional behavior and exhibit insignificant load dependence. Further, we observe that the width of the wear track is less than that of the mirrored-surface specimens, and micro cracks are present near it. Moreover, the anodizing process increases the hardness of the samples, improving their wear resistance. These results indicate that nanoporous structures are not effective in lowering friction under the water-lubricated condition.

• 한국철도학회논문집
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• 제12권5호
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• pp.788-792
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• 2009

철도는 그동안 친환경 교통수단으로 알려져 왔다. 그러나 토양환경보전법 제정 이전 수십 년간 인지하지 못하는 토양오염들이 철도 시설 부지에서 유발되어 왔다. 철도차량기지 등에서는 철도차량 유지관리 및 수선을 위해 사용되어진 많은 폐기물과 유기용제들이 부지 내에 투기되어온 것들이 사실이다. 이들 부지의 개발과 활용을 위해서는 과거의 오염지역에 대한 정차가 선결되어야 하는데, 본 연구는 차량기지의 토양 오염현황과 복원 대책을 제안하기 위해 수행되어 졌다. 차량기지 내 폐기물 투기 지역에서는 유류오염물질인 TPH 성분과 몇몇 중금속 성분이 토양오염 기준치를 초과하는 것으로 나타났으며, 기지 내 선로와 분기기에 대한 조사에서는 분기기 하부에서 유류오염물질이 관측되었다. 원위치, 또는 굴착 후 정차 등의 방법이 오염정화를 위해 적용되어질 수 있으며, 현장의 특성을 고려하고, 모의시험을 통해 적절한 정화 방법을 채택할 경우 현장의 오염정화를 완성할 수 있을 것이다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2007년도 추계학술대회 논문집
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• pp.61-62
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• 2007

HVOF thermal spray coating of micron size Co-alloy powder has been studied for the durability improvement of high velocity spindle (HVS). Optimal coating process of this system for the best surface properties is hydrogen flow rate 75 FMR, oxygen flow rate 38-42 FMR, feed rate 30 g/min at spray distance 5 inch. Friction coefficient (FC) and wear trace (WT) decrease increasing coating surface temperature from 25$^{\circ}$C to 538$^{\circ}$C due to the higher lubricant effects of the oxides at the higher temperature. At the study of adhesion of T800 coating on a light metal alloy Ti-6Al-4V (Ti64) tensile bond strength (TBS) and tensile fracture location (TFL) of Ti64/T800 are 8,740 psi and near middle of T800 coating respectively. This shows that adhesion of Ti64/T800 is higher than the cohesion strength (8,740 psi) of T800 coating. Therefore T800 coating is strongly advisable for the surface coating on HVS such as high speed air-bearing spindle.

• 대한금속재료학회지
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• 제48권7호
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• pp.630-638
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• 2010

The present investigation has been performed on the mixing behavior and microstructural development during fabrication of Fe micro-nano powder feedstock for a micro-powder injection molding process. The mixing experiment using a screw type blender system was conducted to measure the variations of torque and temperature during mixing of Fe powder-binder feedstock with progressive powder loading for various nano-powder compositions up to 25%. It was found that the torque and the temperature required in the mixing of feedstock increased proportionally with increasing cumulative powder loading. Such an increment was larger in the feedstock containing higher content of nano-powder at the same powder loading condition. However, the maximum value was obtained at the nano-powder composition of not 25% but 10%. It was owing to the 'roller bearing effect' of agglomerate type nano-powder acting as lubricant during mixing, consequently leading to the rearrangement of micro-nano powder in the feedstock. It is concluded that the improvement of packing density by rearrangement of nano-powders into interstices of micro-powders is responsible for the maximum powder loading of about 71 vol.% in the nano-powder composition of 25%.

• Tribology and Lubricants
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• 제37권4호
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• pp.129-135
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• 2021

An air-bearing stage uses externally pressurized air as the lubricant between the stage and the rail. The supporting force generated by the supplied air makes the stage rise and move smoothly with extremely low friction. Mechanical contacts rarely happen, the bearing surfaces do not produce wear particles, and dust is not generated. It also has the advantage of having low energy loss and high precision. Because of its advantages, an air-bearing stage is used in several types of machines that require high precision. In this article, the effect of the pocket depth on the hammering phenomena of the air bearing is studied. An analysis program is developed to calculate the dynamic behavior of the stage by solving the Reynolds equation between the stage and the guideway and the equations of motion on the stage. The acceleration, constant movement, and deceleration are applied to the stage. The stage is modeled as a five-degree-of-freedom system. In the course of the dynamic behavior, the hammering phenomena occur under some special conditions. The deeper the pocket, the more unstable the behavior of the stage, and air hammering occurs when it exceeds a certain depth. In addition, the higher the supply pressure, the more unstable the behavior of the stage. However, hammering occurs even with a shallow pocket depth. Other conditions that affect the hammering phenomena are calculated and discussed.

• Tribology and Lubricants
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• 제35권1호
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• pp.1-8
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• 2019

Demand for plastic gears are increasing in many industries due to their low production cost, light weight, applicability without lubricant, corrosion resistance and high resilience. Despite these benefits, utilizing plastic gears is limited due to their poor material properties. In this work, DLC coating was applied to improve the tribological properties of polyamide66 gear. 0 V, 40 V, and 70 V of negative bias voltages were selected as a deposition parameter in DC magnetron sputtering system. Pin-on-disk experiment was performed in order to investigate the wear characteristics of the gears. The results of the pin-on-disk experiment showed that DLC coated polyamide66 with 40 V of negative bias voltage had the lowest friction coefficient value (0.134) and DLC coated PA66 with 0 V of negative bias voltage showed the best wear resistance ($9.83{\times}10^{-10}mm^3/N{\cdot}mm$) among all the specimens. Based on these results, durability tests were conducted for DLC coated polyamide66 gears with 0 V of negative bias voltage. The tests showed that the temperature of the uncoated polyamide66 gear increased to about $37^{\circ}C$ while the DLC coated gear saturated at about $25^{\circ}C$. Also, the power transmission efficiency of the DLC coated gear increased by about 6% compared to those without coating. Weight loss of the polyamide66 gears were reduced by about 73%.

• Journal of Advanced Marine Engineering and Technology
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• 제41권1호
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• pp.118-124
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• 2017

본 연구대상 디젤기관의 연접봉 볼트, 크랭크 핀 베어링 볼트 등의 손상원인을 조사 분석하기 위하여 수행한 현장검사, 파손부에 대한 시험 및 고찰, 참고문헌 및 연구자의 경험 등을 통하여 다음과 같은 결론을 얻었다. 파손된 크랭크 핀 베어링 볼트는 연접봉 볼트보다 늦게 파손된 것으로 추정된다. 파손된 연접봉 볼트는 충격적인 하중에 의해서 취성파괴된 것이 아니고, 비정상적인 반복하중(예를 들어 체결 볼트의 풀림 등)에 의해서 피로파괴가 되었다는 것을 그 파단면의 모습을 통하여 알 수 있다. 파손된 연접봉 볼트용 U 너트는 윤활유(고착방지제)의 부적절한 사용, 각 실린더와 연접봉 별로 구분되어 사용되지 않았던 것 등으로 인하여 표면 상태가 불량하게 되었고, 이것은 연접봉 볼트의 파손사고에 영향을 미쳤을 가능성이 있다고 할 수 있다. 그리고 파손된 국내 제작품인 연접봉 볼트와 크랭크 핀 베어링 볼트의 기계적 성질, 전조공정 등은 해당 볼트의 설계요건에 적합하다고 할 수 있다.

• Journal of Advanced Marine Engineering and Technology
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• 제38권7호
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• pp.854-867
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• 2014

지속적인 유가의 상승에 따라 국제 석유 자본들의 유전개발에 대한 투자가 활발하고 지속적으로 증가하고 있는 추세에 있다. 최근 5년 동안(2008~2013)에 인도된 드릴쉽(drill-ship)은 67척으로 그 이전 30년 동안에 인도된 척수의 두 배에 이른다. 그리고 최근에는 3,000 m 내외의 심해유전 개발이 증가하고 있다. 이에 따라 시추 장비와 시스템이 대형화 추세에 있으며, 이들의 운전을 위한 디젤발전기의 용량이 증가하였다. 디젤발전기 용량은 일반 상선과는 달리 고출력 및 고전압이 요구되며, 이를 충족시키기 위하여 V-type 320 mm 실린더 내경의 고출력 엔진에 대한 수요가 증가하게 되었다. 드릴쉽의 경우 일반 상선 대비 선박건조 기간이 길어짐에 따라 커미셔닝 기간 중 장시간 저 부하 운전이 불가피하여 엔진 윤활유 관리의 중요성이 대두되었다. 최근에는 선박인도 전 크랭크핀에 캠마모(Cam wear)와 같은 이상마모가 발생하였으며 시리즈 호선 및 관련 호선들에 대한 크랭크핀의 전수 검사 결과 정도의 차이가 있었으나 모두 크랭크핀에 이상마모가 발생한 것이 확인되었다. 본 논문은 실제 호선에 적용된 엔진 크랭크핀의 이상마모 발생 원인에 대해 이상마모 메커니즘 분석과 실증결과 분석을 통하여 재발방지를 위한 대책 방안에 대하여 논하였다.

• 한국세라믹학회지
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• 제42권2호
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• pp.88-93
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• 2005

아크 이온 플레이팅과 스퍼터로 구성된 하이브리드 시스템을 이용하여 다성분계 Ti-Al-Si-N 코팅막을 WC-Co 기판에 증착하였다. 증착시 Si 함량을 변화시켜 코팅막의 마모특성에 Si 함량이 미치는 영향에 대하여 조사하였다. 마모 특성을 관찰하기 위하여 Ti-Al-Si-N 코팅막이 증착된 WC-Co 원판에 3N의 하중, 0.1 m/s의 속도로 볼 온 디스크(ball-on-disk) 형태의 마모시험기를 이용하여 건식 마모 실험을 하였다. 상대재로는 스틸볼과 지르코니아볼을 사용하였다. 상대재가 스틸볼의 경우 Ti-Al-Si-N 코팅막의 마찰계수가 Ti-Al-N 코팅막의 마찰계수보다 낮게 나타났다 이는 Si가 첨가되어 마모시 상대재와 코팅막 사이에 자기윤활효과(self-lubricant effect)에 의한 것으로 여겨진다. 코팅막과 스틸볼 사이에 응착 마모 거동을 보였으며, Si의 함량이 증가함에 따라 마찰계수는 감소하였다. 한편, 상대재가 지르코니아 볼의 경우 코팅막과 지르코니아 볼 사이에서 연삭마모 거동이 더 지배적이었고, Si 함량이 증가할수록 마찰계수는 증가하였다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.9-10
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• 2000

An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.