• 한국정밀공학회지
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• 제30권10호
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• pp.1041-1049
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• 2013

One of the causes of malfunction of commercial vehicle is corrosion or wear. In order to prevent corrosion and wear, lubricants have to be supplied periodically. However, the period of lubrication usually depends on operator's judgment. If the period is too short, excess lubricant will cause pollution and unnecessary expenses, where as long periodic supply of lubricant might cause wear, damage and eventual breakdown. Therefore, an automatic lubrication system with predetermined interval will reduce the excessive supply of lubricating oil and prevent wear and damage. This thesis presents an automatic lubrication system which consists of a lubricant pump and an embedded controller. An automatic lubrication operating algorithm is used to operate the lubricant pump and feedback the pressure status of the system using pressure sensors. The developed system shows an efficient periodic supply of lubricant.

• Tribology and Lubricants
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• 제2권2호
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• pp.44-51
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• 1986

An experimental investigation is carried out to Study the cavitation in a journal bearing with pressurized lubricant supply. Visual observations are performed at various shaft speeds and supply pressure levels. Oil film pressure is measured at various shaft speeds under the submerged condition. Results from visual observations show that the extent of cavitation is reduced as supply pressure increases. The film pressure measurements indicate the occurrence of a negative pressure loop upstream of the cavitation region and a constant cavitation Pressure through the cavitation region.

• Tribology and Lubricants
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• 제38권3호
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• pp.109-114
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• 2022

This paper reports the development of an oil flushing system combined with a microbubble generator. Oil flushing plays a crucial role in regulating the lubricant's performance during the lubricant replacement process. Moreover, harmful contaminants, such as sludge, wear particles, and rust, from piping systems or lubrication system can be removed by oil flushing. Oil flushing aims to increase the system's efficiency using a dedicated flushing oil, increasing of the supply pressure and generating a vortex. In addition, it helps the mechanical system or equipment achieve peak performance and reduces the potential for premature failure. However, the contaminant-removal applications of existing oil flushing system are limited. In this research, we aim to improve the performance of oil flushing system by incorporating a microbubble generator, which uses the venture effect to generate microbubbles and mixes them with lubricant. The microbubbles in the blended lubricant remove contaminants from the lubrication system more effectively. Structural mechanics and fluid dynamics are analyzed through fluid-structure interaction (FSI) analysis, and the numerical analysis results are used for the designing the system. The magnitude of the maximum stress is investigated based on the pressure results obtained by the CFD analysis; through the CFD analysis, the mixing ratio of air (bubble) and lubricant is evaluated using the volume of fluid (VOF) model according to the working conditions.

• Tribology and Lubricants
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• 제7권2호
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• pp.75-84
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• 1991

The static and dynamic performances of a floating ring journal bearing with central circumferential grooves at the inner and outer films are obtained numerically with isothermal lubrication theory. Elrod algorithm implementing Jakobsson-Floberg-Olsson cavitation boundary condition is adopted to predict cavitation regions in the inner and outer films more accurately than conventional analyses using half Sommerfeld or Reynolds conditions. The pressure drop in the circumferential groove of the inner film due to the rotation of the journal and ring is taken into account. It is shown that the lubricant supply pressure has significant influence on the load capacity and dynamic coefficients of the bearing. When the supply pressure is low and the journal speed is high, the pressure drop results in severe starvation of lubricant in the inner film and varies the overall performance of the bearing remarkably.

• 소성∙가공
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• 제29권2호
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• pp.113-117
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• 2020

Various parameters are involved in the frictional behavior of steel sheet during stamping. We performed various tests in order to investigate the influence of tool surface texture directionality upon the resulting friction in sheet forming processes. Four different tools were manufactured which gave us a range of roughness for both parallel and transverse texture directions. Each of the tools was examined in flat type friction tests under identical test conditions. The tool with the transverse surface texture produces significantly lower levels of friction than the tool with parallel texture direction. Considering the lubrication mechanism associated with transverse texture, one can imagine the lubricant being constantly supplied from the reservoir of the micro valley to the point of contact and hence producing the lower levels of friction seen.

• 한국정밀공학회지
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• 제30권8호
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• pp.839-846
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• 2013

Because the performance of a reciprocating compressor in refrigeration and air-conditioning systems is influenced by the lubrication characteristics of sliding components, the lubrication characteristics between the crankshaft and journal bearing have to be researched for the design and the performance improvement of reciprocating compressors. Thus, the proper supply of lubricant for a lubrication between the crankshaft and journal bearing is essential, and an oil path for lubricant supply is installed in the shaft or bearing. However, in order to guarantee the lubrication performance of the journal bearing, it is necessary to design the position of the oil path. Therefore, it is studied to find the optimum position of the oil path by the analysis of the pressure distribution in the journal bearing. The results show that the position of the oil path is significantly influenced by the pressure distribution of the oil film in the journal bearing.

• 공업화학
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• 제28권4호
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• pp.460-466
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• 2017

극지방은 혹한의 날씨로 인해 일반 석유제품을 사용할 경우, 석유제품 내 왁스 성분 등이 고체상으로 석출되어 원활한 연료공급 등에 문제발생을 일으킬 수 있다. 따라서 극지방에서 사용하는 석유제품은 혹한의 온도에 적합하게 생산, 판매되고 있지만 해외로부터 공급받고 있어, 수급의 어려움이 존재한다. 본 연구에서는 기존 남극유를 대체할 수 있는 석유제품을 검토하기 위해 기존 연료에 대한 연료적 특성을 분석한 뒤, 저온특성이 우수한 항공유에 윤활성 향상제를 일정농도 첨가하여, 남극유 대체연료로서 연료적 특성을 분석하였다. 분석결과, 윤활성 향상제인 R621A제품의 윤활성이 가장 우수하였으며, 윤활성 향상제 첨가량이 증가할수록 윤활성이 증가하였지만, 1000 mg/L만 첨가하여도 충분한 윤활성 향상효과를 보였다. 따라서 항공유에 윤활성 향상제를 첨가한 대체연료는 극지방의 혹한 기온에서 사용하여도 큰 문제가 없을 것으로 판단된다.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.289-290
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• 2002

Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

• 열처리공학회지
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• 제13권5호
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• pp.355-359
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• 2000

Ion beam assisted deposition system was used to deposit CNx coatings with various thickness on the substrates of high-frequency induction hardened steels. Rolling contact fatigue tests were performed using Polymet RCF-1 machine with a constant supply of lubricant. Rolling contact fatigue life was substantially different in the steels with various thickness of CNx coatings. The optimum thickness of CNx coating was found to be $8.9{\mu}m$, showing the longest fatigue life, mainly caused by higher resistance to initiation of cracks and protective overcoat remaining to the surface failure during rolling contact fatigue. Cracks were initiated in the substrates under the surface of wear track and propagated to the surface, which eventually resulted in the failure. The reduction of fatigue life observed in the specimen with elimination of CNx coating during rolling contact fatigue was explained by the substrates deformation.

• Tribology and Lubricants
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• 제10권3호
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• pp.18-28
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• 1994

Sliding friction between a spherical pin of 8mm in diameter and flat (disk) substrates coated with vacuum-deposited thin film was measured under ultra high vacuum pressure for various materials, various rates of film supply (8~210 nm/min), various sliding velocities (1.5~67.0 mm/s). It was found that the most effective lubrication was obtained when the adhesion between $Si_3N_4$ pin and SUS440C disk was high and that between $Si_3N_4$ pin and $Si_3N_4$ disk was low. When In film was used as a lubricant between $Si_3N_4$ pin and stainless steel disk, the friction coefficient had a value as low as 0.04. In this case, the normal load W and the sliding speed V were expressed as 10N and 24 mm/s for $10^{-6}Pa$. The dependence of $\mu$ on the thickness h of the Ag film, which was used as a lubricant between $Si_3N_4$ pin and SUS440C (Q) disk was expressed as $\mu$=0.12 for W=10N and V=24mm/s when the film was thicker than 100nm. A brief discussion on these relations is presented from the viewpoint of the real contact area.