• Title/Summary/Keyword: Low-cycle fatigue

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A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions (고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho;Seo, Do Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1145-1151
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    • 2015
  • High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

Study on Tensile Fatigue Behavior of Thermal Butt Fusion in Safety Class III High-Density Polyethylene Buried Piping in Nuclear Power Plants (원전 안전 3 등급 고밀도 폴리에틸렌 매설 배관 맞대기 열 융착부의 인장 피로특성 평가)

  • Kim, Jong Sung;Lee, Young Ju;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.11-17
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    • 2015
  • High-density polyethylene (HDPE) piping, which has recently been applied to safety class III piping in nuclear power plants, can be butt-joined through the thermal fusion process, which heats two fused surfaces and then subject to axial pressure. The thermal fusion process generates bead shapes on the butt fusion. The stress concentrations caused by the bead shapes may reduce the fatigue lifetime. Thus, investigating the effect of the thermal butt fusion beads on fatigue behavior is necessary. This study examined the fatigue behavior of thermal butt fusion via a tensile fatigue test under stress-controlled conditions using finite element elastic stress analysis. Based on the results, the presence of thermal butt fusion beads was confirmed to reduce the fatigue lifetime in the low-cycle fatigue region while having a negligible effect in the medium- and high-cycle fatigue regions.

Modeling of wind-induced fatigue of cold-formed steel sheet panels

  • Rosario-Galanes, Osvaldo;Godoy, Luis A.
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.237-259
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    • 2014
  • Wind-induced failure around screwed connections has been documented in roof and wall cladding systems made with steel sheet cold-formed panels during high wind events. Previous research has found that low cycle fatigue caused by stress concentration and fluctuating wind loads is responsible for most such failures. A dynamic load protocol was employed in this work to represent fatigue under wind effects. A finite element model and fatigue criteria were implemented and compared with laboratory experiments in order to predict the fatigue failure associated with fluctuating wind loads. Results are used to develop an analytical model which can be employed for the fatigue analysis of steel cold-formed cladding systems. Existing three dimensional fatigue criteria are implemented and correlated with fatigue damage observed on steel claddings. Parametric studies are used to formulate suitable yet simple fatigue criteria. Fatigue failure is predicted in different configurations of loads, types of connections, and thicknesses of steel folded plate cladding. The analytical model, which correlated with experimental results reported in a companion paper, was validated for the fatigue life prediction and failure mechanism of different connection types and thicknesses of cold-formed steel cladding.

Comparison of the Fatigue Behaviors of FRP Bridge Decks and Reinforced Concrete Conventional Decks Under Extreme Environmental Conditions

  • Kwon, Soon-Chul;Piyush K. Dutta;Kim, Yun-Hae;Anido, Roberto-Lopez
    • Journal of Mechanical Science and Technology
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    • v.17 no.1
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    • pp.1-10
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    • 2003
  • This paper summarizes the results of the fatigue test of four composite bridge decks in extreme temperatures (-30$^{\circ}C$ and 50$^{\circ}C$ ). The work was performed as part of a research program to evaluate and install multiple FRP bridge deck systems in Dayton, Ohio. A two-span continuous concrete deck was also built on three steel girders for the benchmark tests. Simulated wheel loads were applied simultaneously at two points by two servo-controlled hydraulic actuators specially designed and fabricated to perform under extreme temperatures. Each deck was initially subjected to one million wheel load cycles at low temperature and another one million cycles at high temperature. The results presented in this paper correspond to the fatigue response of each deck for four million load cycles at low temperature and another four million cycles at high temperature. Thus, the deck was subjected to a total of ten million cycles. Quasi-static load-deflection and load-strain responses were determined at predetermined fatigue cycle levels. Except for the progressive reduction in stiffness, no significant distress was observed in any of the composite deck prototypes during ten million load cycles. The effects of extreme temperatures and accumulated load cycles on the load-deflection and load-strain response of FRP composite and FRP-concrete hybrid bridge decks are discussed based on the experimental results.

Environmental Fatigue Behaviors of CF8M Stainless Steel in 310℃ Deoxygenated Water - Effects of Hydrogen and Microstructure (산소가 제거된 310℃ 순수환경에서 CF8M 주조 스테인리스강의 환경 피로거동 - 수소 및 미세구조의 영향)

  • Jang, Hun;Cho, Pyungyeon;Jang, Changheui;Kim, Tae Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.11-16
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    • 2014
  • The effects of environment and microstructure on low cycle fatigue (LCF) behaviors of CF8M stainless steels containing 11% of ferrites were investigated in a $310^{\circ}C$ deoxygenated water environment. The reduction of LCF life of CF8M in a $310^{\circ}C$ deoxygenated water was smaller than 316LN stainless steels. Based on the microstructure and fatigue surface analyses, it was confirmed that the hydrogen induced cracking contributed to the reduction in LCF life for CF8M as well as for 316LN. However, many secondary cracks were found on the boundaries of ferrite phases in CF8M, which effectively reduced the stress concentration at the crack tip. Because of the reduced stress concentration, the accelerated fatigue crack growth by hydrogen induced cracking was less significant, which resulted in the smaller environmental effects for CF8M than 316LN in a $310^{\circ}C$ deoxygenated water.

Damage Analysis for Last-Stage Blade of Low-Pressure Turbine (저압터빈 최종단 블레이드 손상해석)

  • Song, Gee Wook;Choi, Woo Sung;Kim, Wanjae;Jung, Nam Gun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.12
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    • pp.1153-1157
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    • 2013
  • A steam turbine blade is one of the core parts in a power plant. It transforms steam energy into mechanical energy. It is installed on the rim of a rotor disk. Many failure cases have been reported at the final stage blades of a low-pressure (LP) turbine that is cyclically loaded by centrifugal force because of the repeated startups of the turbine. Therefore, to ensure the safety of an LP steam turbine blade, it is necessary to investigate the fatigue strength and life. In this study, the low cycle fatigue life of an LP steam turbine blade is evaluated based on actual damage analysis. To determine the crack initiation life of the final stage of a steam turbine, Neuber's rule is applied to elastic stresses by the finite element method to calculate the true strain amplitude. It is observed that the expected life and actual number of starts/stops of the blade were well matched.

An Estimation on Two Stroke Low Speed Diesel Engines' Shaft Fatigue Strength due to Torsional Vibrations in Time Domain (시간영역에서 과도 비틀림 진동에 의한 저속 2행정 디젤엔진의 축계 피로강도 평가)

  • Lee, Don-Chool;Kim, Sang-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.7 s.124
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    • pp.572-578
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    • 2007
  • Two stroke low speed diesel engines are widely used for marine propulsion or as power plant prime mover. These engines have many merits which includes higher thermal efficiency, mobility and durability. Yet various annoying vibrations occur sometimes in ships or at the plant itself. Of these vibrations, torsional vibration is very important and dictates a careful investigation during the engme's initial design stage for safe operation. With the rule and limit on torsional vibration in place, shaft strength fatigue due to torsional vibration however demands further analysis which possibly can be incorporated in the classification societies' rule and limit. In addition, the shaft's torsional vibration stresses can be calculated equivalently from accumulated fatigue cycles number due to transient torsional vibration in time domain. In this paper, authors suggest a new estimation method combined with Palmgren-Miner equation. A 6S70MC-C ($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study. Angular velocity was measured, instead of shaft's strain, for simplified measurement and it was converted to torsional vibration stress for accumulated fatigue cycle numbers in shafting life time. Likewise, the accumulated fatigue calculation was compared with shaft fatigue strength limit. This new method can be further realized and confirmed in ship with two stroke low speed diesel engine.

Fatigue characteristics of spot welding between high strength steel and galvanized steel sheet (고장력 강판과 아연도금 강판문의 점용접 피로특성)

  • 서창민;강성수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.747-754
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    • 1988
  • High strength steels (HS) of dual phase and monogalvanized steel sheets (GA ; plated plane, GAB ; bare plane0 were used to investigate the fatigue strengths of four kinds of single-spot-welded joint specimen under tensile-shear repeated load. The specimen is classified as the same mating metal specimen (HS*HS, GA*GAB) and different mating metal specimen (HS*GA, HS*GAB). Some of the results are ; (1) Static tensile load of single-spot-welded joint specimens is proportional to tensile strength of metal and rigidity of mating metal sheet. (2) Fatigue life of HS*HS specimens increased about 20% longer than that of GA*GAB specimens in low cycle range. (3) In different mating metal specimens, the fatigue life of HS*GA specimens increased about 84% more that of HS*HS specimens in high cycle range.

Cyclic Deformation Behavior of SA508 Gr.1a Low Alloy Steel under Low Cycle Fatigue Loading in $310^{\circ}C$ Low Oxygen-Contained Water

  • Cho, Hyun-Chul;Kim, Byoung-Koo;Jang, Chang-Heui;Kim, In-Sup;Jung, Dae-Yul;Byeon, Seong-Cheol
    • Proceedings of the Korean Nuclear Society Conference
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    • 2005.05a
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    • pp.465-466
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    • 2005
  • (1) SA508 Gr.1a LAS exhibited a moderate cyclic hardening in $310^{\circ}C$ low DO water. A saturation stage or a slightly secondary hardening was occurred with decreasing strain amplitude. (2) Fatigue life of SA508 Gr.1a LAS decreases a little with decreasing strain rate in $310^{\circ}C$ low DO water.

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Effect of Low Temperature and Single Overload on Fatigue Crack Growth Behavior of Cr-Mo Steel Weldments (Cr-Mo강 용접부의 피로균열 성장거동에 미치는 저온도와 단일과대하중의 영향)

  • Lim, Jae Kyoo
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.79-89
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    • 1996
  • 일정진폭하중과 과대하중비 2.5의 단일 인장과대하중에 의한 4140강 용접부 의 피로균열성장거동을 실온과 -45.deg.C의 저온에서 피로시험과 파면관찰을 통하여 고찰하였다. 이때, 용접부 미시조직의 영향을 평가하기 위해 모재(parent metal), 열영향부(as-welded HAZ), 열처리된 열영향부(PWHT HAZ)로 나누어 응력비 0과 0.5로 CT시험편을 이용하여 피로시험을 실시하였다. 피로균열성장거동은 재료의 미시조직과 온도변화보다는 응력비에 크게 영향을 받았으며, 단일 과대하중에 의한 피로균열성장 지연효과가 모든 재료에서 상당히 크게 나타났다. 전자현미경에 의한 피로파면 관찰 결과, 실온에서는 연성의 스트라이에이숀과 -45.deg.C에서는 의벽개파면과 같은 피로 균열성장거동을 나타내고 있다.

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