• Title/Summary/Keyword: Low temperature heat exchanger

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A Technical Review on the Protective Measures of High Temperature Corrosion of Boiler Heat Exchangers with Additives (첨가제를 이용한 보일러 열교환기의 고온부식 방지기술 현황)

  • Kim, Beomjong;Ryu, Changkook;Lee, Uendo;Kim, Youngdoo;Lee, Jeongwoo;Song, Jaehun
    • Clean Technology
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    • v.23 no.3
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    • pp.223-236
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    • 2017
  • As the use of waste and biomass increases in a power generation boiler, high temperature corrosion (HTC) problems of boiler heat exchangers are becoming very important. Chlorine of the low-rank fuels is mainly responsible for the HTC issues, which typically occur in the surface of high temperature heat exchanger like a superheater or reheater. In order to mitigate the problem, various approaches have been proposed in terms of design modification, material improvement, fuel pre-treatment and additive utilization. In this study, the current state of research and development focused on the additive method was investigated.

The Performance Improvement of a Gas Injection Heat Pump with a Flash Tank (기액분리기를 적용한 가스 인젝션 히트펌프의 성능 향상에 관한 실험적 연구)

  • Son, Kilsoo;Kim, Dongwoo;Choi, Sungkyung;Kim, Yongchan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.297-305
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    • 2017
  • Air-source heat pumps are widely used in residential heating systems. However, the decrease in the capacity of the heat pump is unavoidable when operating at very low and high ambient temperatures. The vapor injection technique is considered a promising technology to overcome this problem. Recent research on vapor injection cycles have mainly adopted a scroll compressor with an internal heat exchanger at severe operating conditions. This study measured the COP and EER of a gas injection heat pump using a flash tank with an inverter-driven rotary compressor at severe operating conditions. Compared to non-injection heat pumps, the heating capacity and COP of the gas injection heat pump improved up to 15% and 2.9%, respectively, at outdoor temperatures of $-10^{\circ}C$ to $7^{\circ}C$. The cooling capacity of the gas injection heat pump was 11% higher than the non-injection heat pump at an outdoor temperature of $35^{\circ}C$. At the same time, the EER of the gas injection heat pump was similar to that of the non-injection heat pump.

Development of Radial Turbine for Air Cycle Refriger (공기 사이클 냉동기에 적응되는 반경 터빈의 개발)

  • Kwon, Gi-Hun;Lee, Ki-Ho;Kim, Jong-Seon
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.281-286
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    • 2001
  • The radial turbine has been successfully applied to the systems which request relatively small output compared with the axial turbine, and has low manufacturing cost due to it's small size and simple structure. Recently, the researches on the development and the efficiency maximization of the radial turbine are in progress corresponding with the trend toward miniaturization in turbo machinery and the development of small dispersed power generation systems. The radial turbine is to be applied to our turbo refrigerator of which engine speed is 26,000 rpm and turbine efficiency is $88\%$. Also, as a heat exchanger is accepted instead of a combustor in our turbo refrigerator, the design of radial turbine has been performed to be appropriate to the circumstance of low temperature air, not high temperature combustor gas, into the turbine inlet . This radial turbine is being developed in consideration with not only the aero-dynamic performance but also the simplification of manufacturing and integration, and the durability at operating condition. This paper refer to the performance evaluation about the radial turbine design by comparison with consulting from Russia and the our evaluation about various design factors which are considered in aero-dynamic design process.

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Evaluation of Economic-Environmental Impact of Heat Exchanger Network in Naphtha Cracking Center (납사분해 공정 내 열 교환 네트워크 경제적-환경영향 평가)

  • Hyojin Jung;Subin Jung;Yuchan Ahn
    • Korean Chemical Engineering Research
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    • v.61 no.3
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    • pp.378-387
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    • 2023
  • Petrochemical is an energy consuming industry that consumes about 30% of total industrial energy consumption and is a representative carbon dioxide (CO2) emission source. Among them, the Naphtha Cracking Center (NCC), which produces ethylene, propylene, propane and mixed C4, consumes large amounts of energy and emits significant amounts of CO2. For this reason, an integrated techno economic- environmental impact assessment aimed at reducing energy consumption and environmental impact factors is necessary to ensure efficiency in terms of economics and environment. This study aims to analyze the efficiency of the heat exchanger network used in the existing NCC base on the pinch analysis and select an improvement plan that can reduced energy consumption. In order to reduces the utility consumption in the process, an optimal heat exchanger network considering the high-temperature and low-temperature stream was derived, and the economic evaluation was conducted by considering the trade-off between the reduction in utility consumption and the increase in heat exchanger installation cost. In addition, an environmental impact assessment was conducted on the reduced CO2 emission in consideration of the environmental aspect, and the economic environmental impact assessment used the payback period to recover the invested funds to come up with an energy saving plan that can be applied based on the actual process. As a result of considering the economic-environmental impact assessment, when the environmental impact assessment was not considered, it was 4.29 months, 3.21 months, and 3.39 months for each case, and when considering the environmental impact assessment, it was 4.24 months, 3.17 months, and 3.35 months for each case. These results appeared equally both when the environmental impact assessment was not include and when it was include. In addition, a sensitivity analysis was conducted for each case to determine how important factors affect the payback period. As a result of the sensitivity analysis, the cost of the heat exchanger was identified as a major factor influencing the overall cost.

Experimental Study on Performance of MEMS(Multi-Effect-Multi-Stage) Distiller for Solar Thermal Desalination (태양열 해수담수화를 위한 증발식 MEMS(Multi-Effect-Multi-Stage)담수기 성능 실험 연구)

  • Joo, Hong-Jin;Jeon, Yong-Han;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.33 no.3
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    • pp.91-98
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    • 2013
  • In this study, we have carried out development and performance evaluation of optimized MEMS(Multi-Effect-Multi-Stage) fresh water generator with $7m^2/day$ for solar thermal desalination system. The developed MEMS was composed of high temperature part and low temperature part. This arrangement has the advantage of increasing the availability of solar thermal energy. The MEMS consists of 2 steam generators, 5 evaporators, and 1 condenser. Tubes of heat exchanger used for steam generators, evaporators and condenser were manufactured by corrugated tubes. The performance of the MEMS was tested through in-door experiments, using an electric heater as heat source. The experimental conditions for each parameters were $20^{\circ}C$ for sea water inlet temperature to condenser, $8.16m^2$ /hour sea water inlet volume flow rate, $70^{\circ}C$ for hot water inlet temperature to generator of high temperature part, 3.6 4.8, 6.0 $m^2/hour$ for hot water inlet volume flow rate. As a result, The developed MEMS was required about 85 kW heating source to produce $7m^2/day$ of fresh water. It was analyzed that the performance ratio of MEMS was about 2.6.

Performance Test of PEMFC with Hollow Fiber Membrane (중공사막 가습에 따른 PEMFC의 성능 평가)

  • Lee, Ho-Yeol;Chon, Kwang-Wu;Park, Chang-Kwon;Oh, Byeong-Soo
    • Transactions of the Korean hydrogen and new energy society
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    • v.16 no.1
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    • pp.82-91
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    • 2005
  • Polymer membrane needs to maintain appropriate moisture. Insufficient moisture causes low conduction of hydrogen ion because of increased contact resistance between electrode and membrane by shrinking membrane, and abundant moisture decreases fuel cell performance as difficulty of diffusion reacting gas. Therefore, water controlling system is very consequential for the polymer membrane fuel cell. If hollow fiber membrane humidification is used between fuel and air lines, it is possible to supply heat to fuel and air by using thermal exchanger. It can supply appropriate humidity depending on operating temperature, and can recover heat from exhaust gas which contains water vapor and air. Because of simple structure of humidification system, this system can be easily applied in the PEMFC and cut down cost.

CFD STUDY ON THE COMBUSTION CHAMBER OF A 1 kW CLASS STIRLING ENGINE (1 kW급 LNG 스털링 엔진 연소실 수치해석)

  • Ahn, J.;Lee, Y.S.;Kim, H.J.
    • Journal of computational fluids engineering
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    • v.16 no.3
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    • pp.88-94
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    • 2011
  • The availability of the thermal energy has been deeply recognized recently to encourage the cascade usage of thermal energy from combustion. Within the framework, a 1 kW class Stirling engine based cogeneration system has been proposed for a unit of a distributed energy system. The capacity has been designed to be adequate for the domestic usage, which requires high compactness as well as low emission and noise. To develop a highly efficient system with satisfying these requirements, a premixed slot type short flame burner has been proposed and a series of numerical simulation has been performed to establish a design tool for the combustion chamber. The thermal radiation model has been found to highly affect the computational results and a proper resolution to analyze the heat transfer characteristics of the high temperature heat exchanger. Finally, the combustion characteristics of the premixed flame with the metal fiber type burner has been studied.

An analysis on the utility of congealing water to improve efficiency of the air cooling equipment and save energy (냉방설비 성능개선 및 에너지 절약을 위한 응결수 활용성 분석)

  • Park, Keun-Soo;Park, Young-Ho;Yu, Jeong-Beom
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.974-981
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    • 2007
  • Seoul Metro has operated the air cooling equipment established in a machine room of a station building to improve our services focused on our customers who use Seoul Metro during the summer season. However, a new set of problems has arisen with the cooling tower to support a heat exchange of cooling water. One of them is loss of efficiency in the air conditioner. The leading cause of this problem is that we use an underground type of the cooling tower. As the machine room of a station building is located in the underground of inner city because of the nature of the subway, it is difficult to establish the cooling tower on the ground. The underground structure of the No. $1{\sim}4$ subway line is unsuitable for the location requirements of the underground type of the one because it has a limited space to set up the air cooling equipment, for example, the cooling tower and a ventilating opening. As a result of such an unfavorable condition, the cooling tower doesn't work efficiently and the warmth of cooling water because of insufficiency of a heat exchange and a refrigerator's technical obstacle such as a high-temperature and a high-pressure has arisen. Accordingly, the efficiency of the air conditioning is getting lower and lower. Another problem is too wasteful with water. Each station uses the water over 30 tons every day with waterworks to replenish the cooling tower such as a evaporation, a scattering and a distribution of water. Nevertheless, the more an air conditioner increase, the more the use of water supply increase. For this reason, we can't help wasting an enormous amount of water and discharging the congelation of a low temperature(about $15^{\circ}C$) occurred in a heat exchanger inside an air conditioner. The purpose of this study is to analyze the utility of congealing water to improve efficiency of the air cooling equipment and save energy as a supplementary water for the cooling tower.

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Start-up Strategy of Multi-Stage Burner for Methanol Fuel Reforming Plant (메탄올 연료 개질 플랜트의 다단연소기 시동 전략)

  • JI, HYUNJIN;BAIK, KYUNGDON;YANG, SUNGHO;JUNG, SEUNGKYO
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.3
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    • pp.201-208
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    • 2019
  • Recently, a fuel reforming plant for supplying high purity hydrogen is being applied to submarines. Since steam reforming is an endothermic reaction, it is necessary to continuously supply heat to the reactor. A fuel reforming plant for a submarine needs a multi-stage burner (MSB) to acquire heat and convert the combustion gas to $CO_2+H_2O$. The MSB has problems that the combustion imbalance occurs during start-up due to the temperature restriction of the combustion gas. This problems can be solved by burning $H_2O$ together with fuel and $O_2$. In this study, the simulation results of MSB were analyzed to determine the optimum flow rate of $H_2O$ supplied to the 6-stage burner. When the flow rate of $H_2O$ was low, combustion was concentrated on the burner#6 in comparison with the burner#1-#5. This combustion concentration improved as the supply amount of $H_2O$ increased. As a results, it was necessary to supply at least 4.9 kmol/h of $H_2O$ (per 1 kmol/h of fuel) to burner#1 in order to maintain the combustion gas temperature of each stage at $750^{\circ}C$ and to convert the final stage burner gas composition to $CO_2+H_2O$.

Evaluation of Fatigue Life on Alloy 617 Base Metal and Alloy 617/Alloy 617 Weld Joints under Low Cycle Fatigue Loading (저사이클피로 하중하의 Alloy 617 모재와 용접부재에 대한 피로 수명 평가)

  • Dewa, Rando Tungga;Kim, Seon-Jin;Kim, Woo-Gon;Kim, Min-Hwan
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.122-128
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    • 2014
  • Generally, the mechanical components and structures are joined by many welding techniques, and therefore the welded joints are inevitable in the construction of structures. The Alloy 617 was initially developed for high temperature applications above $800^{\circ}C$. It is often considered for use in aircraft and gas turbines, chemical manufacturing components, and power generation structures. Especially, the Alloy 617 is the primary candidate for construction of intermediate heat exchanger (IHX) on a very high temperature reactor (VHTR) system. In the present paper, the low cycle fatigue (LCF) life of Alloy 617 base metal (BM) and the gas tungsten arc welded (GTAWed) weld joints (WJ) are evaluated by using the previous experimental results under strain controlled LCF tests. The LCF tests have been performed at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. The LCF lives for the BM and WJ have been evaluated from the Coffin-Manson and strain energy based life methods. For both the BM and WJ, the LCF lives predicted by both Coffin-Manson and strain energy based life methods was found to well coincide with the experimental data.